NASA SBIR/STTR SUCCESS STORIES 

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Glenn Research Center  
1992 Phase II 

Lightweight Graphite/Aluminum (Gr/Al) Space Radiators for Thermal Management 

Foster-Miller, Inc. 

Waltham, MA 
 

INNOVATION 
Lightweight metal matrix composites (MMCs) with superior heat removal for structural radiators and thermal management of electronics
Radiator Panel from MMC
Radiator Panel from MMC
Optional Powerpoint file
ACCOMPLISHMENTS 
    • Designed and produced Gr/Al radiator panel with built-in heat-pipe housing
    • Demonstrated substantial weight and thermal performance over baseline radiator components.  Electronic substrate provided 10% reduction in weight and 50% improvement in  performance.  Radiators provide a 50% improvement in weight and/or performance
    • Designed, produced and demonstrated substantial benefits in terms of heat removal and weight for Gr/Al as a substrate for electronics
COMMERCIALIZATION 
    • Commercial sales for MMC substrates for electronics will   be over $40K for 1997
    • Two new  jobs were created
    • Army funded a program for $550K to place inserts in MMC components
GOVERNMENT/SCIENCE APPLICATIONS 
    • Gr/Al MMCs have application in dimensionally stable spacecraft structure and optical platforms, and they have  thermal management application in gas turbines and rocket engines
    • Use of these MMCs as a substrate in electronic products will reduce cost and improve reliability of radars, satellites, and other electronics intensive systems
    • Samples of MMC electronics substrates are being supplied to government prime contractors for evaluation.   Keen interest has also been expressed by aerospace contractors in MMC radiators
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Curator: SBIR Support