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Title DETERIORATION OF COATINGS APPLIED TO REINFORCING BARS: LONG-TERM OUTDOOR EXPOSURE AND CORRELATION TO RAPID SCREENING TESTS
Accession No 00759705
Authors Phelps, L L; McDonald, D B
Journal Title Journal of Protective Coatings & Linings information Vol. 15 No. 12
Corp. Authors
/ Publisher
Technology Publishing Company information; Steel Structures Painting Council information
Publication Date   19981200
Description 14 p.; Photos(4); References(9); Tables(4)
Languages English
Abstract In 1993, the Federal Highway Administration initiated studies to identify organic-coated; inorganic-, ceramic- and metallic-clad; and solid metallic reinforcing bars that might have a design life of 75-100 years in concrete. As part of the 5-year program, tests were conducted on the outdoor durability of organic-coated bars. This paper describes natural outdoor tests conducted on 10 different types of organic-coated reinforcing bars, along with five accelerated laboratory tests to simulate the out-of-doors environment. Exposure periods for organic-coated bars are significantly shorter than those typically expected for other protective coating systems applied to exterior structures. Thus, the natural outdoor testing was conducted for periods of only 6 months and one year. Five bendable epoxies and five nonbendable coatings--four epoxies and one vinyl--were evaluated. Weathering tests included outdoor weathering, cyclical salt fog exposure, cyclical salt fog/fluorescent ultraviolet (UV) cyclical weathering exposure (CSF/FUV), cyclical salt/fog carbon arc UV cyclical weathering exposure (CSF/CUV), conventional salt spray exposure, and conventional salt spray/carbon arc UV cyclical weathering exposure. None of the accelerated weathering tests precisely ranked the results of all exposed specimens with the results of specimens exposed to 12 months of natural outdoor exposure. Of the five accelerated weathering tests, rankings developed from results of CSF/CUV correlated most closely with those of 12 months of outdoor exposure; however, specimens exposed to CSF/CUV tended to display more corrosion. Specimens from other tests did not compare favorably, particularly those of CSF/FUV--the ASTM D 5894 test. Specimens exposed to CSF/FUV appeared much more weathered, corroded, and deteriorated than specimens of any of the other tests conducted. Results suggest that the standard ASTM D 5894 cyclic test may not consistently select the best coatings for exterior exposure.
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Page Range: pp 48-56, 58-62
TRT Terms Accelerated tests information; Accelerated weathering information; Bending information; Corrosion information; Cyclic tests information; Deterioration information; Deterioration by environmental action information; Epoxy coatings information; Field tests information; Fluorescence information; Laboratory tests information; Organic coatings information; Protective coatings information; Reinforcing bars information; Salt fog tests information; Ultraviolet light information; Vinyl resins information; Weathering information
Identifier Terms U.S. Federal Highway Administration
Subject Areas H34 GENERAL MATERIALS; I35 Miscellaneous Materials; I34 Steels and Metals
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