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ACCESSION #: 9507170404 KEYSTONE 3950 Greenbriar, Stafford, Texas 77477 Anderson, Greenwood & Co. July 14, 1995 VIA FAX TO NRC OPERATIONS CENTER (301) 816-5151 Document Control Desk U.S. Nuclear Regulatory Commission Washington, D.C. 20555 Ref: 10CFR21 - Reporting of Defects and Noncompliance Gentlemen: The purpose of this correspondence is to comply with 10CFR21, paragraph 21.21(c)(1). We have information reasonably indicating that Model 81P relief valves manufactured by Anderson, Greenwood & Co.(AGCO) if adjusted in the field using air as the test media, may not exhibit a set pressure within the specification tolerance. AGCO's Model 81P is a relief valve designed for liquid "thermal relief" applications. These valves are factory set and sealed to the specified set pressure using liquid (water) as the test media. The specified set pressure tolerance is +/- 3%. The maintenance instructions for the 81P include instructions for valve set pressure adjustment (see paragraph 3.0 in attached document number N05.9040.180). The recommended procedure is identical to the factory procedure using liquid. However, a second method using air is provided where set pressure is determined by adjusting the valve's first crack or leak to 95% of nameplate set pressure. In very limited tests performed on July 13, 1995, we discovered that valves adjusted in the field to 100 psi set pressure using the air test method may exhibit a set pressure deviation of up to + 40% when tested on liquid to the factory procedures. Our preliminary tests indicate the deviation will be largest for low set pressures (100 psi). There may be little or no deviation at high set pressures (2000 psi). As of this writing, only a few valves have been tested. More extensive testing needs to be performed in order to evaluate this potential problem. However, Duke Power's Oconee Nuclear Power P.O. Box 944, Stafford, Texas 77497-0944 Phone: (713) 274-4400, Telex: 0775219, Fax: (713) 240-1800 Document Control Desk U.S. Nuclear Regulatory Commission July 14, 1995 Page 2 Plant has advised us that some valves have been readjusted by them using the air pressure method. There may be other plants that have utilized this procedure. This notice is only applicable to any 81P relief valve that has had its set pressure adjusted after shipment using air as the test media and first crack at 95% of set pressure as the criteria. Any valve that has AGCO's factory lead seal unbroken is unaffected. We have commenced a test program to document the correlation between the two test methods. We expect to complete this in 2-3 weeks. Our evaluation will be reported to the NCR. A list of the quantity and location of 81P relief valves that have been shipped by AGCO is attached. We are also in the process of identifying all customers who have purchased this model from us so that, upon completion of the evaluation, they may review and take appropriate action. Should you have any questions, please feel free to contact Alan West at (713) 274-4550 or Doug Snyder, Director of Quality, at (713) 274-4668. Very truly yours, ANDERSON, GREENWOOD & CO. J. Alan West, P.E. Vice President, Engineering Douglas P. Snyder Director of Quality JAW:mnp Atta. c: Mr. Greg Hyland Mr. Ed Ross Mr. Juan Gomez Mr. Randy Shoff MODE81P7.145 Attachment "A" Nuclear 81P User List COMPANY QUANTITY Duke Power Company 123 Northeast Utilities 8 CFE (Ciudad Federal Electricidad) 5 Virginia Power 10 Pennsylvania Power & Light 27 Boston Edison 20 Centerior Service 13 Nebraska Public Power District 5 Vermont Yankee 2 Omaha Public Power District 9 GPU Nuclear Corporation 30 Georgia Power 4 KHIC (Korean Heavy Industries Corp.) 2 PSE & G (Public Service Electric & Gas) 3 Entergy 35 TOTAL... 302 KEYSTONE Anderson, Greenwood & Co. A Subsidiary of Keystone International, Inc. ****** * EX * ****** DWN S.WILLIS 7-21-88 MAINTENANCE INSTRUCTIONS FOR CHK M.LEANOS 7-21-88 TYPE 81P (-4 & -8 ORIFICE) APPR D.PAPA 7-24-88 APPR J.BACA 7-25-88 SIZE REV APPR A N05.9040.180 F APPR PAGE 1 OF 8 FORM NO. 910 J 5/93 ANDERSON, GREENWOOD & CO. NUMBER N05.9040.180 Page 2 Rev. F REVISIONS REV. DESCRIPTION APPROVALS/DATE F ECR #95-166-02 S.WILLIS 6-19-95 FORM NO. 915C 1/92 ANDERSON, GREENWOOD & CO. REPORT NUMBER N05-9040-180 Page 3 Rev. MAINTENANCE INSTRUCTIONS SAFETY-RELIEF VALVE TYPE 81P -4 & -8 Orifice ANDERSON, GREENWOOD & CO. 3950 GREENBRIAR STAFFORD, TX. 77477 P.O. BOX 944 STAFFORD, TX. 77497 713/274-4400 FAX: 713/240-1800 TELEX:0775219 N05-9040-180 REV. D ANDERSON, GREENWOOD & CO. REPORT NUMBER N05.9040.180 Page 4 Rev. F 1.0 GENERAL The Anderson, Greenwood Type 81P is a direct acting, spring loaded safety relief valve for liquid service. It uses a plastic seat and O-ring seals and is available with or without a vented bonnet. Valves with vented bonnets are balanced against the effects of back pressure. 2.0 VALVE REPAIR (Refer to Figures 1 and 2) 2.1 Disassembly Remove lift lever bushing/cam assembly (Figure 2), if so equipped, and cap. Relieve spring tension by turning the pressure adjusting screw counter-clockwise. Remove inlet bushing, bushing seal and valve internals. Separate nozzle from guide by tapping top of spindle on soft surface. Hold spindle in soft jaw vise and remove seat. 2.2 Repair Inspect metal parts for wear. Parts with excessive wear should be replaced. Parts with minor nicks or scratches can be polished and reused. Refer to Figures 1 and 2 for recommended spare parts. The numbers for these or any part are listed on the drawing bill of material supplied with the valve. 2.3 Assembly Assemble in reverse order of disassembly. Make sure the nozzle is evenly seated in the guide. Lubricate threads, tip of the adjusting screw and spindle and all static seals with Never Seez NG-165 or equivalent lubricant. Lubricate sliding seals on spindle with Desco 600 for set pressures 1000 psig and above and Dow Corning FS 3451 for set pressure below 1000 psig. Do not lubricate seat. If the valve was equipped with a lift lever, there will be two 1/4-28 nuts on the lift rod. If these nuts were removed during disassembly they must be re-adjusted. To adjust, use the following procedure: screw cap on valve and observe position of the two nuts through the hole in the side of cap. The bottom surface of the lower nut should be in the center of the hole. When properly located, tighten the nuts. Remove the cap and proceed with the set pressure adjustment. After the valve is adjusted, install cap and lift lever bushing/cam assembly. Lift handle must be in down direction, toward inlet. ANDERSON, GREENWOOD & CO. REPORT NUMBER N05.9040.180 Page 5 Rev. F 3.0 VALVE SET PRESSURE ADJUSTMENT Where practical, Type 81P valves should be set using water and a 50 gallon pressure vessel. Set pressure for a Type 81P is defined as 93% of that inlet pressure where the valve "pops" or "gushes". When setting the valve using water, use the following procedure: (1) Increase the spring tension by turning the pressure adjusting screw clockwise. (2) Increase the inlet pressure to 107% +/- 2% of nameplate set pressure. (3) Reduce the spring tension until valve "pops" or "gushes" by slowly turning pressure adjusting screw counter-clockwise. Set pressure is 93% of this value. Example: Nameplate Set = 75 psig "Pop" or "Gush" = 107 +/- 2% (75) = 78.75 to 81.75 psig Actual "Pop" = 80 psig Actual Set = 80 (.93) = 74.4 psig Reseat is not adjustable. It will occur at approximately 75% to 80% of set. First measurable leak on increasing pressure should be a minimum of 92 1/2% of set. 4.0 ADJUSTABLE TOLERANCES SET PRESSURE VALVE OPERATING RANGE CHARACTERISTIC TOLERANCE ABOVE 70 PSIG +/- 3% SET PRESSURE 70 PSIG & BELOW +/- 2 PSIG 100 PSIG & ABOVE CRACKING 92 1/2% --- PRESSURE 50 PSIG TO 99 PSIG 80% --- ANDERSON, GREENWOOD & CO. REPORT NUMBER N05.9040.180 Page 6 Rev. F 5.0 SEAT LEAKAGE 5.1 General If the valve leaks after repair, check for the following: 1. Full and even seating of nozzle and guide. 2. Foreign particles trapped between the seat and nozzle, if any are found seat damage may have occurred and replacement may be necessary. If 1 and 2 reveal no evident seat leakage source, the procedures described in section 5.2 may be used to eliminate seat leakage. 5.2 Seat Sealing Procedures Heat the valve for 15 to 30 minutes in an oven preheated to 250-300 degrees F. A concentrated heat source such as a heat gun or open flame must not be used. After the valve has air cooled to room temperature, retest per Section 3.0 to insure seat tightness. If results have not improved, the valve should be disassembled and the seat replaced. Page 7 Rev. FIGURE 1 "TYPE 81P WITHOUT LIFT LEVER OR GAG" OMITTED. Page 8 Rev. FIGURE 2 "TYPE 81P LIFT LEVER OR GAG" OMITTED. *** END OF DOCUMENT ***