OAK RIDGE NATIONAL LABORATORY--R&D UPDATES 
   
   
   This article also appears in the Oak Ridge National Laboratory
   Review (Vol. 25, No. 2), a quarterly research and development
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   LASER TECHNIQUE DETECTS POLLUTANTS IN FISH
   
   Using a laser and a mass spectrometer, ORNL researchers can detect
   trace pollutants in fish and determine when and where the fish were
   most exposed to these pollutants. The technique permits scientists
   to map sources of contamination inexpensively and determine the
   contamination history of a fish without harming it.    
   
   ORNL researchers led by Ed Arakawa, leader of the Physics of Solids
   and Macromolecules Group in the Health and Safety Research
   Division, have demonstrated the technique using fish scales from
   striped bass. They believe they have detected polychlorinated
   biphenyls (PCBs) in the scales of fish three years old or younger.
   
   "The scales of a fish have annual growth regions like tree rings,"
   says Arakawa. "Thus, we can determine in which seasons and in which
   years it was exposed to certain pollutants, such as pesticides,
   mercury and other heavy metals, and PCBs.    
   
   "Because we know the local striped bass spend the summer in the
   Clinch River and the winter in Watts Bar Reservoir and because we
   can pinpoint when the fish were exposed to certain pollutants, we
   should be able to determine where contaminants are most
   concentrated. The fish scales we examined indicated that the fish
   were exposed to less pollution in the Clinch River than in the
   Watts Bar Reservoir."    
   
   The technique includes the use of laser ablation to vaporize
   different regions of a fish scale, which is composed of calcium and
   magnesium. An ultraviolet light from an excimer laser knocks off a
   few atoms from the fish scale and removes electrons from these
   atoms, making them positively charged ions. These ions form a beam
   that is pulled by an electric field into a time-of-flight mass
   spectrometer.  
   
   Because of the different masses of the ions, they slow down at
   different rates and are detected at different times, permitting
   identification of the different elements in the fish scale. One of
   the "peaks" on the mass spectrometer readouts for recent ORNL
   experiments indicated the strong presence of chlorine. The source
   of the chlorine, Arakawa says, is probably PCBs.  
   
   Chuck Coutant, an expert on the effects of water temperature on
   fish, proposed the idea of applying the technique to detecting
   pollutants in the scales of local fish. Coutant and Marshall Adams,
   both of the Environmental Sciences Division, remove a few scales
   from striped bass, which are then returned alive to the river, and
   supply them to Arakawa's group for study. The original analysis was
   done by Ida Lee, a postdoctoral scientist; physicist Samuel
   McKenzie; and Arakawa.   
   
   If additional funding can be obtained, McKenzie and his colleagues
   will use two ultraviolet lasers to extend the technique to
   detecting pesticides and heavy metals and measuring pollutant
   concentrations in fish scales. To determine the accuracy of their
   technique, they will compare their measurements of pollutants in
   the outer edge of scales of dead fish from the Savannah River Site
   with the results of analyses of the total content of each fish.
   
                                                     --Carolyn Krause
   
   
   NEW BIOPROCESSING R&D CENTER AT ORNL    
   
   A Bioprocessing Research and Development Center has been
   established at ORNL in recognition of the increasing importance of
   biotechnology to the nation's long-term security and economic
   prosperity. Bioprocessing uses living organisms to produce new
   products. Results from ORNL's expanded bioprocessing research and
   development effort will be transferred to the industrial sector to
   help make the United States more competitive in the marketplace. 
   
   Under the new initiative, scientists from ORNL's Chemical
   Technology Division, supported by the Biology and Environmental
   Sciences divisions, will develop bioprocesses for energy-related
   programs and environmental control and will produce a variety of
   commodity and specialty chemicals. 
   
   "The hallmark of our efforts, supported by some 25 years of past
   experience in bioprocessing research, will be to expand
   interactions with academia, other national laboratories, and
   industry," says Chuck Scott, senior corporate fellow and newly
   appointed director of the center. "Transferring bioprocessing
   technologies to industry will be the ultimate goal of most of our
   research and development work."    
   
   ORNL scientists will concentrate on bioprocessing systems that can
   economically produce fuels and chemicals from fossil materials and
   renewable feedstocks, including recycled waste material such as
   paper. Researchers also will develop bioprocessing systems to
   remove and degrade pollutants.     
   
   Funding for the center comes from the Department of Energy. Other
   government agencies benefiting from ORNL's contributions will
   include the Department of Defense and the Environmental Protection
   Agency, which need advanced techniques for environmental control
   technology and waste recycling; the National Institutes of Health,
   which can use advanced processing techniques to produce therapeutic
   agents; and the Department of Agriculture, which seeks processes
   for the small-scale conversion of surplus and waste agricultural
   products. 
   
   ORNL has established an interlaboratory initiative for
   bioprocessing research and development with Argonne National
   Laboratory in Argonne, Illinois; the Idaho National Engineering
   Laboratory in Idaho Falls, Idaho; and the National Renewable Energy
   Laboratory in Golden, Colorado. Laboratory scientists will also
   collaborate with several university laboratories, including the
   Center for Environmental Biotechnology at the University of
   Tennessee in Knoxville.  
   
   ORNL's achievements in biotechnology over the years include (1)
   creating advanced techniques for producing liquid and gaseous
   biofuels to provide alternatives for meeting future energy demands,
   (2) developing bioreactor systems for producing ethanol and other
   chemicals, (3) removing nitrates and phenols from industrial
   wastewaters using microorganisms, and (4) using biological agents
   to remove hazardous material from polluted soil and groundwater. 
   
   Funding for programs within the Bioprocessing Research and
   Development Center is being provided by several DOE offices,
   including the Office of Energy Research, the Office of Technical
   Coordination, the Office of Fossil Energy, and the Office of
   Industrial Technologies.
   
                                                    --Brian Daly
   
   
   OFF-THE-WALL IDEA FOR STRUCTURAL EVALUATION  
   
   Nondestructive evaluation (NDE) of structures, such as walls,
   bridges, and overpasses, is used to determine how much they
   deteriorate as they age. Traditionally, techniques such as
   ultrasonics or radiography have been employed for NDE; however, the
   limitations of these techniques make them unsuitable for many
   situations.    
   
   Ultrasonic systems can measure the depth or thickness of some
   materials with high precision, but they require a smooth surface
   through which to pass sound waves. Radiography using X rays or
   isotope sources is slow, requires the structure to be unoccupied,
   and requires access to both sides of the wall. Infrared
   thermography and ground-penetrating radar have also been applied to
   NDE, but their drawbacks are low resolution and high cost.  
   
   When a group at the Oak Ridge Y-12 Plant began looking for an NDE
   technique to examine the condition of the hollow clay tile block
   walls of some of Y-12's older buildings, Don Bible, Carl Sohns,
   Richard Crutcher, and Randal Maddox, all of ORNL's Instrumentation
   and Controls Division, came up with the idea of using a low-power
   microwave probe to do the job.     
   
   "DOE officials were concerned about the potential effect of an
   earthquake on these walls," Bible says. "They knew how the walls
   were supposed to have been built, and they knew they weren't always
   built that way. They needed a nondestructive way of getting an
   internal picture of the walls to locate irregularities. As a
   result, we began to develop a portable microwave diagnostic
   probe.    
   
   "At first, we tested mockup walls with sophisticated lab equipment
   and various microwave frequencies. Then we came up with the idea of
   transmitting a simple reference signal into the wall at an angle
   and comparing the wave characteristics of the signal going in with
   those of the reflected signal coming out."   
   
   The microwave signal transmitted into the structure is partially
   reflected by different layers of materials or irregularities,
   giving a composite reflection that contains information about each
   internal layer. This composite signal is considered the "signature"
   of the structure under test. "Standard" signatures are obtained
   from structures of known composition that are in good condition. 
   
   When the signature of the test structure matches the standard
   signature, the structure is considered normal. A test signature
   that differs significantly from the standard may indicate
   irregularities in composition or it may be a sign of structural
   deterioration. By varying system parameters, such as the frequency
   of the microwaves or the separation between transmitting and
   receiving horns, the system can be customized for a wide variety of
   structures.    
   
   A more rigorous challenge for the microwave probe was a test wall
   built at the K-25 Site. "The K-25 wall incorporated a lot of
   irregularities," Bible says. "They filled some blocks with mortar
   and stuffed paper or rubber gloves into others--anything they could
   think of that workers might have done while building the walls at
   Y-12. That's when we decided to use a computer to compare test
   signatures with an entire set of standard signatures representing
   a range of possible wall characteristics."   
   
   Once tuned for a particular structure, the simple readout
   eliminates problems of interpretation and allows large areas of a
   structure to be rapidly examined. Eventually, Bible hopes to
   incorporate the entire system into a simple, hand-held unit that
   can be used by individuals with a minimum of training and will
   display the results of its analysis on a liquid crystal display
   screen.   
   
   The probe can also be used for inspection of building foundations,
   concrete walls, bridge pillars, and road surfaces and for the
   location of hidden polyvinylchloride pipes that elude metal
   detectors. Bible expects that this inexpensive, easy-to-use probe
   would benefit agencies charged with inspecting and maintaining the
   nation's infrastructure, allowing limited funds to be used on
   structures most in need of repair.
   
                                                       --Jim Pearce
   
   
   STUDYING SNAILS AND STREAM HEALTH  
   
   A type of snail that is abundant in most streams in east Tennessee
   is noticeably absent in contaminated Oak Ridge streams, indicating
   a significant level of pollution. Such a snail could serve as a
   sensitive indicator of and contributor to improved water quality in
   Oak Ridge streams as remediation programs take effect. 
   
   These are two conclusions of a recent study by Walter Hill, a
   research associate in the University of Tennessee's Graduate
   Program in Ecology, and Arthur Stewart of ORNL's Environmental
   Sciences Division. These stream ecologists have focused on snails
   of the family Pleuroceridae and of the genus Elimia, which are
   present in large numbers in freshwater habitats. Such snails are
   particularly useful as indicators of the presence of
   contamination. 
   
   Elimia snail studies have been funded by Oak Ridge biological
   monitoring and abatement programs set up to assess the impacts of
   pollutants on stream life. These programs are required by the
   National Pollution Discharge Elimination System permits issued to
   Department of Energy facilities, including those on the Oak Ridge
   Reservation.   
   
   In their paper "Grazers, Periphyton and Toxicant Movement in
   Streams," Hill and Stewart report that Elimia have probably been
   eliminated from Oak Ridge streams because of pollutants such as
   polychlorinated biphenyls (PCBs), heavy metals (mercury, cadmium,
   and chromium), chlorinated drinking water, and once-through cooling
   water discharges. The absence of Elimia, the scientists add, not
   only makes it difficult to study the indirect biological effects of
   contamination but may also lead to an increased accumulation of
   contaminants in fish and other animals higher in the food web.   
   
   The ecologists have used Elimia to study growth rates in three
   streams near ORNL and plan to transfer individually tagged snails
   to polluted ORNL streams to determine whether decontamination
   efforts have been successful.      
   
   "Elimia is the dominant invertebrate in many uncontaminated streams
   in eastern Tennessee," says Hill. "Several thousand snails can be
   found per square meter. This snail owes its dominance partly to its
   thick shell, which protects it from scouring floods and predators
   such as crayfish and fish."   
   
   This type of snail, Stewart says, is well suited for studying the
   biological effects of toxic materials in streams. It can live in a
   stream as long as 10 years, permitting extended studies of aquatic
   conditions. It is sensitive to various toxic substances, and its
   response can be measured. For example, it responds to toxicants by
   eating less (reduced feeding rate) and by dispersing in a certain
   pattern.  
   
   "Elimia tend to move upstream when water quality is good," Stewart
   says, "and downstream when water quality is degraded. Because of
   the large size of the snail, we can determine its rate and
   direction of movement remotely with a video time-lapse
   recording."    
   
   In addition to helping scientists monitor stream health, the snail
   also may help preserve it. Elimia feed mainly on masses of algae,
   bacteria, and other organic material that form a slimy film called
   periphyton. High populations of the snail graze periphyton down to
   a thin layer, preventing nuisance blooms. Other invertebrate
   species do not control algal biomass as well as this snail. 
   
   "By feeding on periphyton," Hill says, "the snails increase the
   movement of toxic substances downstream. If periphyton is allowed
   to flourish, the sticky film will take up many toxicants, slowing
   their net movement downstream. As a result, biologically available
   concentrations of toxicants in streams with low populations of
   Elimia snails can remain high, and the toxicants enter the food web
   more easily."  
   
   A recent study showed that the concentrations of mercury, cadmium,
   and chromium in East Fork Poplar Creek are many times higher in the
   creek's periphyton than in the water itself. The creek receives
   discharges from the Y-12 Plant, a nuclear weapons production
   facility in Oak Ridge.   
   
   "The absence of this snail in Oak Ridge streams," Hill says,
   "probably increases the movement of toxicants into stream food
   webs. This effect results from the expansion of the periphyton
   biomass, which accumulates contaminants in greater quantities the
   more it grows. Soft-bodied grazers that feed on periphyton become
   more abundant and further concentrate the pollutants, which move
   into the food web because these species make a good food for
   fish."    
   
   Hill and Stewart see the Elimia snail as an example of a sensitive
   key species whose removal will amplify pollution effects. "As
   ecotoxicologists," Hill says, "our challenge is to understand and
   predict the ecological consequences of both direct and indirect
   effects of pollution."
   
                                                   --Carolyn Krause
   
   
   ORNL CONTRIBUTES TO WETLAND MANAGEMENT  
   
   To help the nation monitor gains and losses in its wetlands, ORNL
   is playing an important role in designing a program to measure
   changes in coastal land cover--marshes, swamps, forests, farms, and
   urban areas--and to provide reliable data on these changes. Two
   researchers in the Computing and Telecommunications Division at
   ORNL are working with the National Marine Fisheries Service to
   develop the CoastWatch Change Analysis Program (C-CAP). Since the
   early 1980s Jerome Dobson, a senior research staff member, and
   Edward Bright, a geographic information analyst, have been
   developing the program, which is supported by the National Oceanic
   and Atmospheric Administration (NOAA).  
   
   A recent proposal to change federal policy to open once-protected
   wetlands to development angered some environmentalists. The
   controversy hinged on questions on the definition of wetlands, the
   role they play in the environment, and the wetland area lost to
   development or natural changes.    
   
   Wetlands are those areas of the landscape where land and water
   meet. They help to control flooding, purify water, and provide an
   important habitat for fish and wildlife.     
   
   "The pressure to protect wetlands has been growing in concert with
   the environmental movement," Dobson said. "As a result, several
   agencies are supporting a national effort to map land cover and
   detect wetland gains and losses." Mapping will be done with the aid
   of geographic information systems, satellite and aerial data, and
   various ground-based data bases.   
   
   Dobson said the greatest challenge lies in the sheer size of the
   effort. "Detecting changes in small areas can be accomplished by
   making image-to-image comparisons, but detecting changes for areas
   that cover hundreds or thousands of square kilometers is more
   difficult," he said. To obtain accurate comparisons, C-CAP
   researchers first had to develop a consistent method of
   categorizing land cover (e.g., agree where marshes end and
   grasslands begin). In September, NOAA, the U.S. Fish and Wildlife
   Service, the U.S. Geological Survey, and the Environmental
   Protection Agency agreed on a standardized classification scheme
   for defining categories of land cover.  
   
   For each area being monitored, current and earlier satellite scenes
   must be selected, and careful attention must be given to cloud
   cover, tidal stage, and vegetative season. Training samples
   containing areas of known land cover are selected with the help of
   wetlands ecologists and regional specialists and are then matched
   with patterns of light reflected from the known area, as identified
   through remote sensing by satellites.   
   
   Satellite images consist of 30-m2 rectangles called pixels; data
   for each pixel indicate the amounts and wavelengths of light
   reflected from the surface. The type of land cover in each pixel
   can be determined through statistical analysis comparing unknown
   pixels with the training samples, Dobson said. "This way we can
   detect, for example, whether we're looking at an urban area or an
   agricultural area."  He explained that multiple samples of each
   area are selected to represent each land-cover classification. Then
   the classified land cover is graphically overlaid on a map. 
   
   After initial classifications have been made, the researchers begin
   tests for reasonableness and consistency. These are accomplished by
   comparing selected areas with other wetlands data sources and by
   investigating the appearance of unlikely pixels, such as urban
   pixels showing up in areas where cities are not known to exist, he
   explained. "Once we're satisfied with the results for each current
   scene, we add adjacent scenes to create a single regional data
   base," Dobson said. "Then we repeat the entire process for the
   earlier time period based on the same ground control points." He
   said the process of detecting changes between the two scenes
   consists of a pixel-by-pixel comparison and the creation of a
   matrix for recording the changes.  
   
   Dobson said no literature previously existed on how to assess error
   levels for changes from one time period to another. "We brought in
   the top error-estimation specialists, who came up with a new and
   clever solution that involved focusing first on the area and then
   on the classification," he said.   
   
   Although national in scope, C-CAP will be administered as a series
   of regional efforts with help from state governments and
   universities. Candidates include Chesapeake Bay, Galveston Bay,
   Tampa Bay, coastal South Carolina, North Carolina, and Rhode
   Island. "Selected regions will be monitored every five years,
   except for areas that have experienced environmental disasters or
   rapid population growth," he said. "Those will be monitored more
   frequently."   
   
   Dobson believes the methods and technology developed for C-CAP are
   the same as those needed for global environmental monitoring and
   modeling. "The same protocols developed for C-CAPand the care taken
   in its development are needed for monitoring such problems as
   deforestation and desertification. The consistent land-cover
   classifications are especially important to global monitoring,
   where we encounter very subtle gradients from temperate to tropical
   vegetative species," Dobson said. "Also, if sea levels begin to
   rise, the most sensitive indication of these changes will be
   differences in coastal vegetation."     
   
   Accuracy assessments for C-CAP will soon be completed, and Dobson
   said initial results have been encouraging.  "If the results are as
   good as we expect them to be, C-CAP will provide more than just an
   effective measurement of changes in coastal wetlands. It will also
   be an effective tool for analyzing public policy and practices to
   ensure valuable U.S. wetlands are protected, and it could provide
   environmental analysts with the means to monitor changes in global
   environmental conditions."
   
                                                       --Karen Bowdle
   
   
   WIRELESS ROBOTS IN HOT CELLS  
   
   Robots can now move freely in a highly radioactive environment too
   hazardous for humans, thanks to a new method of wireless
   communication developed at ORNL. With this invention, engineers in
   ORNL's Instrumentation and Controls Division have made it possible
   for untethered robots to operate freely in hot cells used for
   reprocessing nuclear fuel.    
   
   Until recently, wireless communication in large-volume hot cells
   had been considered impossible because the metal walls of the cell
   cause electromagnetic echoes, or reflections, that confuse robots.
   The new method employs directional radio waves of very high
   frequency to reduce the reflections to an acceptable level. It also
   eliminates damaged and tangled robot wires.  
   
   ORNL engineers have tested the new concept by constructing a
   Transportable Reflecting Environment Communication System (TRECS).
   The radio computer system sends signals to the robot's computer,
   enabling it to perform duties within a cell about the size of a
   football field.     
   
   TRECS' electronics are designed to withstand temperatures up to
   60øC (140øF) and doses of gamma radiation up to one million rads
   (200 rads is considered lethal to humans). Although relatively
   maintenance-free, the system is designed modularly to facilitate
   any needed remote maintenance.     
   
   Use of this system will eliminate the large cable bundles that
   would otherwise be required between the walls of the cells and the
   operating robots. "TRECS has been fully developed and tested and is
   ready for commercialization," says Steve Schrock of ORNL's Robotics
   and Process Systems Division. "We expect the system could be
   adopted for use in hot cells toward the end of this decade."     
   
   As part of a DOE cooperative agreement with the French Commissariat
   a l'Energie Atomique (CEA), French researchers recently tested the
   TRECS on robotic equipment installed in metal-lined facilities in
   France. Shrock said the testing was "very successful."
   
                                                         --Brian Daly
   
   
   ORNL PRODUCES A NEW BATCH OF RESEARCH ISOTOPES    
   
   A campaign to produce isotopes of transuranic elements for use in
   research at DOE laboratories and at other scientific facilities has
   been successfully completed at ORNL's Radiochemical Engineering
   Development Center (REDC). This was the first group of such target
   isotopes processed since operations resumed in early 1990 at the
   Laboratory's High Flux Isotope Reactor (HFIR) following a
   three-year shutdown for procedural reviews.  
   
   The REDC is the production, storage, and distribution center for
   DOE's heavy-element research program. "It is the world's premier
   facility for such work and the only outlet for many of the heavy
   elements," said Bob Wham, REDC manager. "To continue advancing our
   knowledge of heavy elements, there must be basic research. And this
   center is the ground floor for that basic research."   
   
   Transuranic elements, which are called heavy elements because of
   their high atomic weight, do not occur naturally on the earth. They
   are artificially produced by bombarding the nuclei of elements such
   as americium and curium with neutrons. At ORNL, such radioactive
   isotopes are produced in the HFIR. 
   
   "We have an abundance of requests from the research community for
   these ORNL-produced elements," Wham said, adding that the temporary
   shutdown of the HFIR had created somewhat of a backlog.
   "Laboratories and other facilities that depend on us to supply the
   material for their research were anxious for us to be back in
   business."     
   
   However, the interim period of the HFIR shutdown was not a time of
   idleness for the REDC, according to Wham. "The HFIR shutdown
   actually allowed us time to upgrade our system and to hone our
   operation so that we can continue to accomplish the goals of our
   campaigns safely and in compliance with regulations."  
   
   Uses for the heavy elements produced during the latest ORNL
   campaign range from studies in nuclear physics to cancer research.
   One transuranic element that has multiple applications is
   californium. The Food and Drug Administration proposes using
   californium-252 for determining the presence and concentration of
   sodium in food. The isotope can be used for the simultaneous
   detection in food of toxic heavy metals, such as arsenic or
   mercury.  
   
   Californium is also part of a technique now being used at several
   major airports in the United States and Europe to detect hidden
   explosives in air passengers' luggage. Because it fissions
   spontaneously and emits neutrons, californium is used by
   universities as a "substitute reactor." Wham said that students
   using the element learn how to develop reactor instrumentation and
   to analyze the spectrum associated with fission without requiring
   an actual nuclear reactor.    
   
   The REDC is operated for production 24 hours a day by members of
   ORNL's Chemical Technology Division and support personnel from
   other divisions.
   
                                                   --Wayne Scarbrough
   
   
   GLOBAL CO2 EMISSIONS RISE AT A LOWER RATE    
   
   Global carbon dioxide (CO2) emissions from industrial sources
   continue to rise but at a lower growth rate than in recent years.
   According to a special issue of CDIAC Communications commemorating
   the 10th anniversary of ORNL's Carbon Dioxide Information and
   Analysis Center (CDIAC), the 1989 estimate for global emissions of
   carbon represents a 1.2% growth over the 1988 value, "a notable
   drop from growth rates of the past several years."     
   
   The 1989 value for global CO2 emissions from fossil-fuel
   consumption, cement manufacturing, and gas flaring is 5.97 gigatons
   (thousand million metric tons), compared with 5.90 gigatons for
   1988. Emissions from the use of natural gas and other gas fuels and
   from cement production contributed less than 4% to the total carbon
   emissions for 1989, which was the sixth consecutive year that
   global CO2 emissions have increased.    
   
   In commenting on CDIAC's 10th anniversary, Mike Farrell, former
   director of the center, writes that, in 1982, he believed that
   "climate change research was going to be highly theoretical and an
   area that would never draw much attention from the public." Ten
   years later, Farrell notes, "global change is the environmental
   problem of the 1990s and beyond." In fact, Farrell, Paul Kanciruk,
   and David Reichle, all of ORNL, presented papers at the world's
   largest conference, the United Nations Conference on Environment
   and Development (the so-called Earth Summit) in June 1992 in Rio de
   Janeiro, Brazil.    
   
   CDIAC is a data management and distribution center. It develops,
   collates, and provides extensive quality-assurance audits on data
   bases that are critical to understanding global change. Future
   initiatives include developing interactive data-analysis systems
   using a network of computers dispersed throughout the world.     
   
   According to Farrell, recent statements by Allan Bromley, President
   Bush's science advisor, and the establishment of the Interagency
   Working Group on Data Management for Global Change under the
   Committee on Earth and Environmental Sciences umbrella suggest that
   issues in data management are now "recognized as equally important
   in understanding global change as the research that produces the
   data."
   
                                                     --Carolyn Krause
   
   
   BROADBAND ABSORBER LEAVES OPTICAL SYSTEMS IN THE DARK  
   
   In precision optical systems, such as telescopes, camera lenses,
   and test equipment, stray reflected light degrades optical
   performance. Researchers minimize this light by using optically
   black (nonreflective) surfaces, such as liners, baffles, and beam
   stops. Unfortunately, the most common methods of creating optically
   black surfaces--etching, coating, and anodization (an
   electrochemical process that produces a layer of oxide on metal
   surfaces)--all have shortcomings that restrict their usefulness. 
   
   Etching decreases reflectivity, but only if the wavelength of the
   light is smaller than the etched surface features. Anodized and
   coated materials are also effective optical absorbers, but their
   light-absorbing surfaces are easily damaged. Anodized beryllium,
   among the most widely used material for optical absorbers, is too
   reflective to be used at certain wavelengths, and because beryllium
   can be toxic, precautions increase processing costs.     
   
   To get around these shortcomings, Bob Lauf of ORNL's Metals and
   Ceramics (M&C) Division and Roland Seals of the Oak Ridge Y-12
   Plant's Development Division became interested in creating an
   absorber that would perform over a broad band of wavelengths and be
   durable enough to withstand normal handling.      
   
   They decided to study the feasibility of creating such a broadband
   absorber using a composite material known as carbon-bonded carbon
   fiber (CBCF). CBCF, used commercially as a high-temperature furnace
   insulator, has also been manufactured by other M&C personnel for
   use as thermal insulation for radioisotope thermoelectric
   generators aboard the National Aeronautics and Space
   Administration's space probe, Ulysses. The material is made by
   mixing a water-based slurry of chopped carbon fibers and a resin
   binder. The slurry is vacuum-molded, dried, and then heated slowly
   to melt the resin and bind the fibers together. Finally, the resin
   is converted to carbon at high temperatures, and the component is
   machined to its final shape.  
   
   Lauf and Seals persuaded Clyde Hamby of the M&C Division to
   formulate several batches of CBFC with less fiber and more binder,
   hoping to create a material that was more rugged than standard
   CBFC. After some tinkering with the recipe, Lauf and Seals found
   what they were looking for.   
   
   The resulting material is uniquely well suited for use as an
   optical absorber for a variety of reasons. First, because CBCF is
   a bulk material rather than a surface enhancement or coating, it is
   optically black throughout, making it immune to surface damage.
   Another M&C co-worker, Al Akerman, demonstrated that CBFC can be
   sanded and machined without losing its light-absorbing properties.
   It is unaffected by small variations in processing, unlike anodized
   or vapor-deposited coatings, which are highly sensitive to process
   variables. In addition, it absorbs light over a much wider spectrum
   than many standard optical absorbers--up to at least 50 microns,
   compared with 10 microns for etched beryllium.  Also, it is
   lightweight, easily fabricated into almost any shape, and, because
   of its low atomic weight, it is highly resistant to radiation and
   thermal damage.     
   
   "This is an amazing material," says Lauf. "You can make a big
   billet of CBCF, machine it to any shape you want, and it's
   automatically optically black. It's much more robust than any of
   the competing products. You can cut it, file it, or even machine
   shapes into its surface. Also, because it's carbon, it's not toxic.
   And it's pretty cheap as high-tech materials go." 
   
   CBCF can be used wherever low reflectivity is needed over a wide
   range of optical wavelengths. Examples include liners and baffles
   for telescopes and beam stops for laser equipment. In addition,
   CBCF can be coated with metal and used as a diffuse-reflectivity
   standard for calibration and testing of optical equipment. The
   compound is ideally suited for use in standards and other
   components that must be handled frequently because its optical
   properties are not affected by surface contact.   
   
   For applications in which greater structural strength is needed,
   CBCF can easily be bonded to a dense graphite backing. Or, if a
   combination of reflection and absorption is needed, such as in
   advanced annular baffle systems used to minimize unwanted light in
   telescopes, it can be attached to sheets of reflective metal.    
   
   "We'd like to develop other spin-offs of this technology, " says
   Lauf. "Using CBCF as an optical absorber is only the first."
   
                                                         --Jim Pearce
   
   
   (keywords: pollutants, lasers, bioprocessing, microwave probe,
   wetland management, robotics, isotopes, carbon dioxide, optical
   absorbers)
   
   
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   Please send us your comments.
  
   Date Posted:  2/7/94  (ktb)