GREAT LAKES CASTINGS CORP
(26/105/0003)
SIC:3321 -Gray and ductile iron foundri
Annual Tons -----------------------> Daily Tons->
Totals: VOC NOx CO SO2 PM10 VOC NOx
73 18 209 2 41 0.3 0.0
Source Classification Code Totals
Annual Tons -----------------------> Daily Tons->
SCC VOC NOx CO SO2 PM10 VOC NOx SCC Description
30400301 5 4 145 0 30 0.0 0.0 Sec Metal Prod.;;Gray Iron Foundries;Cupola
30400320 4 0 11 1 0.0 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
30400325 18 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling
30400331 34 5 4 0.1 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout
30400340 1 Sec Metal Prod.;;Gray Iron Foundries;Grinding/Cleaning
30400350 5 6 Sec Metal Prod.;;Gray Iron Foundries;Sand Grinding / Handling
30400351 0 0 Sec Metal Prod.;;Gray Iron Foundries;Core Ovens
30400356 5 Sec Metal Prod.;;Gray Iron Foundries;Sand Silo
30400357 5 Sec Metal Prod.;;Gray Iron Foundries;Conveyors/Elevators
30400358 5 Sec Metal Prod.;;Gray Iron Foundries;Sand Screens
30400370 0 0 Sec Metal Prod.;;Gray Iron Foundries;Shell Core Machine
30400371 8 1 1 0.0 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other
30400398 21 0.1 Sec Metal Prod.;;Gray Iron Foundries;Other Not Classified
30490003 0 13 11 0 0.0 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas
Plant Totals 73 18 209 2 41 0.3
Point Level
Annual Tons ------------------> Daily Tons-> Blr.Cap Heatinput hrs/ days/ wks/ hrs/ Seasonal Thruput(%)->
Pointid Stackid VOC NOx CO SO2 PM10 VOC NOx MMBtu/hr MMBtu/hr day wk yr yr Win Spr Sum Fall ST/CNTY/Plantid/pointid
11 9 0 1 0 200.0 24 5 48 5760 24 27 25 24 26/105/0003 /11
13 17 1 5.0 24 6 50 7200 26 26 24 24 26/105/0003 /13
16 NA 8 1 1 0.0 2.0 24 5 48 5760 24 27 25 24 26/105/0003 /16
17 19 10 0.0 5.0 24 6 50 7200 26 26 24 24 26/105/0003 /17
18 20 0 0 700.0 20 5 48 4800 24 27 25 24 26/105/0003 /18
19 21 13 245.0 16 5 48 3840 24 27 25 24 26/105/0003 /19
20 NA 0 4 0 0.0 2.0 24 7 50 8400 26 26 24 24 26/105/0003 /20
21 NA 0 7 0 0.0 8.0 24 7 52 8736 35 15 15 35 26/105/0003 /21
22 NA 11 0.0 700.0 24 5 48 5760 24 27 25 24 26/105/0003 /22
23 11 17 1 38 0 0.1 7.0 17 5 48 4080 21 28 26 25 26/105/0003 /23
25 10 0 2100.0 16 5 48 3840 25 25 25 25 26/105/0003 /25
3 1 5 5 145 0 30 0.0 0.0 20.0 18 5 48 4320 24 27 25 24 26/105/0003 /3
4 2 19 10 0.1 150.0 16 5 48 3840 24 27 25 24 26/105/0003 /4
8 6 2 1 13 0 0.0 9.0 16 5 48 3840 24 27 25 24 26/105/0003 /8
Plant Totals 73 18 209 2 41 0.3
Segment/Process Level
Annual Tons-------------> Daily tons-> Thruput Max.Rate HeatCon Ash Sulfur HeatInput
Pointid Stackid Seg. SCC VOC NOx CO SO2 PM10 VOC NOx scc/yr scc/yr MMBtu/scc % % MMBtu/hr SCC Description
11 9 1 30400370 0 0 1128.0 Sec Metal Prod.;;Gray Iron Foundries;Shell Core Machine
11 9 2 30490003 0 0 3.0 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas
13 17 2 30400340 1 31282.0 Sec Metal Prod.;;Gray Iron Foundries;Grinding/Cleaning
16 NA 1 30400371 8 1 1 0.0 3530.0 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other
17 19 1 30400398 10 0.0 4720.0 Sec Metal Prod.;;Gray Iron Foundries;Other Not Classified
18 20 1 30400351 0 0 269.0 Sec Metal Prod.;;Gray Iron Foundries;Core Ovens
18 20 2 30490003 0 2.0 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas
19 21 1 30400325 13 31608.0 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling
20 NA 1 30490003 0 4 0 0.0 55.0 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas
21 NA 1 30490003 0 7 0 0.0 100.0 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas
22 NA 1 30400398 3 0.0 9740.0 Sec Metal Prod.;;Gray Iron Foundries;Other Not Classified
22 NA 2 30400398 8 0.0 28800.0 Sec Metal Prod.;;Gray Iron Foundries;Other Not Classified
23 11 1 30400320 2 0 5 0 0.0 25476.0 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
23 11 2 30400325 5 25476.0 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling
23 11 3 30400331 15 5 0.1 25476.0 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout
23 11 4 30400350 5 140118.0 Sec Metal Prod.;;Gray Iron Foundries;Sand Grinding / Handling
23 11 5 30400356 5 140118.0 Sec Metal Prod.;;Gray Iron Foundries;Sand Silo
23 11 6 30400357 5 140118.0 Sec Metal Prod.;;Gray Iron Foundries;Conveyors/Elevators
23 11 7 30400358 5 140118.0 Sec Metal Prod.;;Gray Iron Foundries;Sand Screens
23 11 8 30490003 0 0 5 5.0 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas
25 10 1 30400340 0 336.0 Sec Metal Prod.;;Gray Iron Foundries;Grinding/Cleaning
3 1 1 30400301 5 4 145 0 30 0.0 0.0 57060.0 Sec Metal Prod.;;Gray Iron Foundries;Cupola
3 1 4 30490003 0 1 10.0 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas
4 2 2 30400350 6 221254.0 Sec Metal Prod.;;Gray Iron Foundries;Sand Grinding / Handling
4 2 5 30400331 19 4 0.1 31608.0 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout
8 6 1 30400320 2 0 7 0 0.0 31608.0 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
8 6 2 30490003 0 0 7 6.0 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas
Plant Totals 73 18 209 2 41 0.3
Stack Level
Pointid Stackid Eff.Hgt Height Dia Temp Flow Velocity Annual tons ----------------> Daily tons->
(ft) (ft) (ft) (°F) (cfs) (ft/s) Lat. Long. VOC NOx CO SO2 PM10 VOC NOx
11 9 308 30 3.00 90 16666.00 42.40 43.9651 86.4382 0 1 0
13 17 326 48 3.00 90 16666.00 98.40 43.9651 86.4382 1
16 NA 43.9651 86.4382 8 1 1 0.0
17 19 200 32 1.86 80 16666.00 24.50 43.9651 86.4382 10 0.0
18 20 500 35 0.83 120 16666.00 52.30 43.9651 86.4382 0 0
19 21 161 60 3.25 75 16666.00 33.90 43.9651 86.4382 13
20 NA 43.9651 86.4382 0 4 0 0.0
21 NA 43.9651 86.4382 0 7 0 0.0
22 NA 43.9651 86.4382 11 0.0
23 11 367 52 2.83 95 16666.00 98.40 43.9651 86.4382 17 1 38 0 0.1
25 10 367 52 3.00 95 16666.00 98.40 43.9651 86.4382 0
3 1 786 144 3.75 162 16666.00 43.10 43.9651 86.4382 5 5 145 0 30 0.0 0.0
4 2 370 55 3.33 95 16666.00 98.40 43.9651 86.4382 19 10 0.1
8 6 200 32 2.40 80 16666.00 72.20 43.9651 86.4382 2 1 13 0 0.0
Plant Totals 73 18 209 2 41 0.3
Segment Level - Controls(Not reported for pollutants with no control)
Control Rule
Pointid Stackid Seg. SCC Pollutant Eff. Eff. Primary Control Secondary control
13 17 2 30400340 PM10 98.0 100
25 10 1 30400340 PM10 89.9 100
3 1 1 30400301 PM10 91.5 100
3 1 1 30400301 SO2 99.1 100
3 1 1 30400301 CO 96.5 100
4 2 2 30400350 PM10 90.0 100
4 2 5 30400331 PM10 90.0 100
SCC Descriptions
SCC SCC Descriptions SCC Units
30400301 Sec Metal Prod.;;Gray Iron Foundries;Cupola Tons of Metal Charged
30400320 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting Tons of Metal Charged
30400325 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling Tons of Metal Charged
30400331 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout Tons of Metal Charged
30400340 Sec Metal Prod.;;Gray Iron Foundries;Grinding/Cleaning Tons of Metal Charged
30400350 Sec Metal Prod.;;Gray Iron Foundries;Sand Grinding / Handling Tons Sand Handled
30400351 Sec Metal Prod.;;Gray Iron Foundries;Core Ovens Tons Sand Handled
30400356 Sec Metal Prod.;;Gray Iron Foundries;Sand Silo Tons Sand Handled
30400357 Sec Metal Prod.;;Gray Iron Foundries;Conveyors/Elevators Tons Sand Handled
30400358 Sec Metal Prod.;;Gray Iron Foundries;Sand Screens Tons Sand Handled
30400370 Sec Metal Prod.;;Gray Iron Foundries;Shell Core Machine Tons of Cores Produced
30400371 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other Tons of Cores Produced
30400398 Sec Metal Prod.;;Gray Iron Foundries;Other Not Classified Gallons
30490003 Sec Metal Prod.;Fuel Fired Equipment;Process Heaters;Natural Gas Million Cubic Feet Burned
1996 NET Plant Detail Report 07/13/01
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