The
Component Test Facility, also known as Test
Stand 116 is an open structural steel construction
incorporating a cantilevered section for mounting
test items. There is no support structure within
22 feet from the centerline of the cantilevered
tower framework. The structure is designed for
70K vertical thrust at cantilevered centerline.
There is a five-ton bridge crane on the top
(50-ft) level. A 20-ft by 20-ft by 3-ft deep
heavy reinforced concrete pad with embedded
anchorage system is symmetrically aligned below
the cantilevered centerline. It is designed
for 70K horizontal thrust 10 ft above the pit
floor.
This facility provides a unique capability
providing acoustically clean environment and
instrumentation for studies of dynamic pressures
generated by noise sources. 90 degree, 75 meter
expanded black-top area around the test stand
provides this acoustically clean environment.
It can readily be adapted for checkout tests
of rocket engines, cryogenic valves, etc. Isolated
location and direction of firing would accommodate
exotic propellant tests.
148 acoustic measuring stations are strategically
spaced on 10-degree intervals covering 180 degrees
on a 250-ft radius hardstand area with its center
being the cantilevered center. Acoustic instrumentation
is ducted to the Control Building.
Over the years, the test stand has evolved
into a diversified component test stand for
many different test programs which require high
pressure and/or cryogenic propellants. The facility
consists of an open steel test stand structure,
a mechanical prep shop, an electrical control
center, and two locations for signal conditioning
equipment.
Instrumentation goes underground to the Instrumentation
Center. The electrical control instrumentation
is ducted underground to Control Building, which
is explosion proof with observation windows
and a 2000 ft2 working space.
The building contains power supplies, intercom,
video, and areas warning equipment, cable terminals,
control consoles, and signal condition equipment.
The Component Test Facility, also called Test
Facility 116, is equipped to test high-pressure
rocket engine system components, turbopumps,
valves, cryogenic propellant system components,
and combustion devices. The facility is designed
to supply large-volume and high-pressure liquid
and gas for testing. The multi-position test
stand can run multiple tests simultaneously,
saving time and propellant. It also can be used
for environmental simulation tests. The Component
Test Facility is located in NASA Marshall's
East Test Area.
There are four positions within the Component
Test Facility. The Turbine Blade Position can
provide LOX, H2, RP-1, and CH4 to test articles.
The Acoustic Model Position can withstand 30,000
lbf and can provide LOX, H2, and RP-1 to test
articles. The Preburner Position can withstand
50,000 lbf and can provide LOX, H2, and CH4
test articles. The forth position is the 60,000
lbf Position, which has been upgraded from 40,000
lbf, and can provide LOX, H2, RP-1, and CH4
to test articles.
Liquid Oxygen
There is a 3,000 gallon tank that stores Liquid
Oxygen at 5,000 psig. Storage at 28,000 gallons
and 14,000 gallons is also available.
Liquid Hydrogen
There is a 2,200 gallons tank for storing Liquid
Hydrogen at 6,000 psig. There is also a 2,000
gallon tank with a pressure of 8,500 psig
RP-1/High Pressure Water
Two 3,000 gallon tanks are available for storing
RP-1 and/or high pressure water at 5,000 psig
and 2,700 psig, respectively.
Gaseous Hydrogen
Gaseous Hydrogen can be stored in a vessel that
is 600 ft3 at 10,000 psig. It can also be stored
in a 1,250 ft3 vessel at 15,000 psig. Gaseous
Hydrogen is provided to the facility through
a 1.5-inch facility line at 4,400 psig.
Gaseous Nitrogen
Gaseous Nitrogen can be stored in a vessel that
is 700 ft3 at 8,000 psig. It can also be stored
in a 1,250 ft3 vessel at 10,000 psig. Gaseous
Nitrogen is provided to the facility through
a 3-inch facility line at 4,200 psig.
Gaseous Helium
Gaseous Helium is provided to the facility through
a 1.5-inch facility line at 4,200 psig.
Missile-grade Air
Missile-grade is provided to the facility through
a 1.5-inch facility line at 3,500 psig
Industrial Water
Industrial water is available at a pressure
of 150 psig.
Hydraulic System
The hydraulic system has a flow rate of 50 gpm
at 3,000 psig.
Control/Instrumentation
The facility is equipped with a programmable
logic controller with 600 outputs to remote
valves. 1,000 low-speed digital data acquisition
channels are available at 100 SPS. 78 (expandable
to 180) high-speed digital channels are available
at 250,000 SPS. It also has 288 analog tape
channels. High speed and infrared cameras and
control systems with video monitoring are available
at the facility.