US 7,390,472 B1
Method of making nanostructured lithium iron phosphate—based powders with an olivine type structure
Amit Singhal, Piscataway, N.J. (US); and Ganesh Skandan, Piscataway, N.J. (US)
Assigned to NEI Corp., Piscataway, N.J. (US)
Filed on Oct. 28, 2003, as Appl. No. 10/695,520.
Claims priority of provisional application 60/421840, filed on Oct. 29, 2002.
Int. Cl. C01B 25/26 (2006.01)
U.S. Cl. 423—306  [252/518.1; 252/502; 423/179.5; 429/218.1; 429/221] 16 Claims
OG exemplary drawing
 
1. A method of producing olivine type nanostructured lithium metal phosphate of the formula, LiFexM1-xPO4, where 1≤x≤0.1 and M is a metal cation and having an olivine structure, comprising the following steps:
(a) dispersing iron dextran nanoparticles in a liquid solution,
(b) at least one of the steps of: 1) dissolving a metal salt in the liquid solution and 2) dispersing metal oxide nanoparticles in the liquid solution,
(c) dissolving a phosphate ion containing chemical precursor in the liquid solution,
(d) dissolving a lithium containing salt in the liquid solution,
(e) heating the solution to promote the precipitation of LiFexM1-xPO4 precursor material,
(f) evaporating the liquid and calcining the LiFexM1-xPO4 precursor material for removing volatiles, and
(g) annealing the LiFexM1-xPO4 precursor material to form the olivine type nanostructured LiFexM1-xPO4 compound.