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OIT Times: New Burner Cuts NOx While Improving Boiler Efficiency

June 23, 2001

Demonstrating 9 ppm NOx performance, the Combustion program Forced Internal Recirculation (FIR) burner is a revolutionary advance in burner technology. ypically, low emission burners sacrifice efficiency, but this burner provides increased heat transfer efficiency in boiler applications,said program manager Bob Gemmer (202-586-5885). The burner is applicable to a wide range of boilers, and near-term commercialization is expected.

The Industrial Materials of the Future program has helped solve a major problem long plaguing the paper industry, according to program manager Charlie Sorrell (202-586-1514). omposite tubes have had a high failure rate in Kraft recovery boilers, sometimes leading to explosions,he said. OIT sponsored a project to determine the cause and develop a set of new operating procedures and materials suggestions. everal companies have already adopted these insights and solved the problem,he said.

The Sensors & Controls program in partnership with the Steel Team is demonstrating laser ultrasonics technology at a Timken steel plant. Laser pulses instantly determine steel tube wall thickness and other parameters, allowing real-time adjustments and saving a large chunk of the $234 million in waste attributed to inadequate process controls. A separate Timken effort is using laser ultrasonics to measure grain size. hese are pioneering applications demonstrating the vast potential of laser ultrasonics in an industrial setting,said program manager Gideon Varga (202-586-0082).