multiple locations
can make measurements that feed to one set of equipment, allowing
for the measurement of every vehicle in a plant by a single system.
Successful Prototype Proves System's
Technical Feasibility
By the end of
the ATP project in 1998, Autospect (hereafter referred to as Perceptron,
which acquired Autospect in 1997) had successfully developed a WFM
system and had achieved positive results from in-plant testing at
PPG's Flint facility. Perceptron engineers Jeffrey White, Frederick
LaPlant, and John Dixon coauthored a paper with PPG engineers Donald
Emch and Vince Datillo that discussed the LU WFM technology. The
paper, titled "Non-Contact Real Time Film Thickness Gauge,"
won the Best Paper Award at the 1998 International Body Engineering
Conference.
Shortly after
the close of the project, Perceptron sold a prototype system to
DaimlerChrysler and installed it at the company's Windsor Assembly
Plant, creating an alpha test site. Tests at the Windsor facility
continued to prove the system's technical feasibility. Perceptron
initiated its eight-stage product development process and planned
its next step to pursue sales of the WFM system to each of DaimlerChrysler's
eight plants. In 1998, Perceptron set target
sales at 4 systems by 2000 and another 8 in 2001, with the hope
of ramping up sales to 12 annually by 2002.
Financial Difficulty Halts Perceptron's
Commercialization Effort
Equipped with
a clear-cut business plan, Perceptron aimed to move forward to commercialize
the LU WFM technology. However, the company began to experience
the effects of the automotive industry's 1991 to 1993 slump and
its stagnant sales from 1994 to 1997. The company's stock, which
had peaked at just under $40 a share and had held steady there during
1996 and 1997, dropped to about $20 per share in the second half
of 1998. Since then, Perceptron has not been able to recover, with
its stock continuing to fall to around $5 per share between 1999
and 2000. In 2001, its shares decreased further and as of fall 2001
were valued at $.03.
Because of these severe financial difficulties, Perceptron has focused
on survival strategies, and product development of the new WFM technology
has become a low priority. Perceptron has managed to invest more
than $1 million of its internal funds since the close of the ATP
project, working with DaimlerChrysler to fine-tune the prototype
and to convert raw thickness and distribution data into useful feedback
information. Perceptron estimates that the system will require three
years of product development before full-scale commercial release
becomes feasible. At this time, the company is unable to pursue
that development due to its financial position. Perceptron engineer
Mr. White confirmed that the company is open to the possibility
of a transfer of the technology to another company, but expressed
doubt that any other automotive suppliers are in a position to take
on the risk or the investment.
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