STATEMENT OF
JOHN MURPHY
CHAIRMAN AND CEO
BELL HELICOPTER TEXTRON

BEFORE THE HOUSE ARMED SERVICE COMMITTEE
ON THE
U.S. ROTORCRAFT INDUSTRIAL BASE

MARCH 12, 2003   

Good afternoon. I am John Murphey, Chairman and Chief Executive Officer of Bell Helicopter-Textron. On behalf of Bell Helicopter, I would like to thank the Chairman and members of this Committee for giving me the opportunity to testify on behalf of the rotorcraft industry.

The American rotorcraft industry is at a crossroads. Near term decision by Congress may very well determine if the United States maintains its leadership in military and civilian rotorcraft or if both of these important markets are to be dominated by foreign companies.

At a time when the forces of international terrorism threaten the lives and property of Americans inside our own borders, this nation has never been in greater need of the kind of aircraft we build - and of our capacity to innovate and make our rotorcraft even better.   In such areas as border patrol, anti-terrorist operations, emergency evacuation and disaster relief, we in the rotorcraft industry foresee an ever-growing requirement for increased mission capability, flexibility and leap-ahead technology.  But government investment in aerospace - so strong on the fixed-wing side - is sorely deficient on the rotorcraft side of the street.

Bell is a balanced commercial/military rotorcraft company - the only one in North America.  That product mix lets us balance the ebb and flow of military contracts.  But maintaining that commercial/military balance is becoming more difficult at a time in history when keeping that leadership and maintaining that capacity in both military and civil rotorcraft is increasingly becoming more important to our nation. 

Turbulent Times
By any measure these are turbulent times.

The world has entered a very volatile period with a synchronized global economic downturn, the evolving war on terror, related regional conflicts.

The global economic indicators tell the story:

- The US continues to pull slowly out of recession with 2% GDP growth in 2002, an improvement on the stalled economy of 2001 when the growth rate was only 0.3%. 

Although these top-line economic numbers are bad enough, they mask the true weakness in those parts of the economy that most affect the aviation market.  Corporate profits are down and this is having a big impact on business investment.  With weak profits, businesses are postponing or delaying capital investments.  Helicopters are big capital investment items: big for the manufacturers and big for the buyers.

- US Corporate profits have been declining for 5 years, are down 30% since mid-1997 and presently at 1994 levels.

- With profits down, businesses have cut back on capital investments. Businesses' fixed investment levels have declined over 8% in the last 2 years.

- With the exception of China, that scenario is playing out in the rest of the world.

This is a serious recession for those of us in the capital cycle. It is the most turbulent business environment we have seen in at least 10 years. 

Impact on Aviation and Rotorcraft Industry
What does this mean for the aviation industry in general and rotorcraft industry in particular?

The aviation industry has been one of the hardest hit of any sectors of the economy both domestically and internationally.  Across the whole sector - from new aircraft orders, to deliveries, to the volume of airline traffic - there has been a precipitous decline in activity.

- Large aircraft orders have collapsed by over 50% since 2000.

- Large aircraft deliveries lag the order collapse, but they still declined 35% from 2000 to 2002 -- US airline passenger miles went down almost 10% last year, on top of a 7% decline in 2001.         

- Major US airlines have lost billions of dollars since 2001 and are going bankrupt - and 12% of the large and regional jet fleet is now parked.

The commercial helicopter market has not been spared these overall effects and has suffered like other parts of the aviation industry.  Commercial helicopter deliveries have declined over 30% year to date as our customers adopt a "wait and see" approach. 

It is hard to avoid bad news in the aviation industry these days and there is no sign of the overall trend reversing in the near term.

Seizing the Opportunity
There is no doubt about the turbulent times and the impact on the overall aviation industry - but what about the opportunities?

I have intentionally spent some time painting the picture of the "present state" of the aviation industry, and it is not a pretty one.  Turbulent times would probably be an understatement.  This is probably not news to anyone, but we need to understand that background if we are going to achieve success in the future -and that is where I want to focus. 

With the proper partnership between Government and Industry, the future could be very bright for the rotorcraft industry.  We are probably in one of the most attractive sectors of the aviation industry for at least the next 5 to 10 years.   Turbulence means change - it creates winners as well as losers, benefiting those who can adapt - and even more, those who do not simply adapt to change, but can lead it.  In addition, there are always activities that are less susceptible to, or even independent of, near-term economic swings.  As an industry we need to focus on these winners and emphasize activities that beat the economic swings in the short and long term.  Transformation is not limited to the military.  We must also transform how we as a nation fund the advanced rotorcraft technologies that our nation needs for its economic development and our own national defense. 

The need for rotorcraft - both civil and military - continues to expand.  Just look at the roles that helicopters play in the war on terror - from the dramatic Special Operations missions in Afghanistan to the daily, bread and butter survival piece of heliborne logistics. There simply was no other way to fight the cave and bunker battles in the highlands without rotorcraftIt would be hard to envision any modern conflict without their use. Our nation's security within our borders will depend more and more on tiltrotors and helicopters for border patrol, Coast Guard operations, and an array of "first responders" in police, fire, sheriff, and National Guard units across America.

But as these requirements and mission expansion continues, the government's investment in rotorcraft S&T and R&D must keep pace - and it is clearly out of sync At a 3-4% level of investment in R&D, we will never reach the leap-ahead capabilities that this nation demandsWe need your help to ensure that this changes.

A) The military market ~ Even in the face of a severe overall aircraft industry downturn, the overall rotorcraft market has the capacity to grow strongly, primarily driven by the North American military market.  Rotorcraft provide the kind of capability needed for today's military missions, from surveillance to troop movement to offensive and defensive combat.  With this emphasis on flexibility, ease of deployment and mission capability, rotorcraft are well aligned with the transformational activities of the DoD.  Military planners recognize these benefits and should recognize that rotorcraft continue to demand a larger and larger share of the growing DoD Procurement and RDT&E budget.  The war on terror and the needs of Homeland Defense should only serve to reinforce that growth.  But that R&D demand is not being metProduction rates are down, production quantities are down, and investment in rotorcraft S&T and R&D in the single digits can only be described as pitifully low.  Every year the rotorcraft industry and the American Helicopter Society fight for an absurdly small level of rotorcraft R&D funding from NASA.  In 2002 you helped restore some critical funding for rotorcraft.  The last three years (02-04) that amount has been zeroed as a starting point - yet the commitment to rotorcraft R&D is part of NASA's charter.  This must stop.

The French government funds fully 100% of rotorcraft R&D.  We aren't asking for that level of support - but we are asking for a fair share. 

B) Service and Support Business ~ Service and support activities are a key element of the overall rotorcraft market.  The installed base is over 60 times the size of the new ship market.  Service and support activities for the installed base will provide the industry near-term stability and long-term growth opportunities and a balance against the short-term volatility of ship sales, particularly in the commercial market.  They also provide an ongoing relationship with our customer base and the continuing opportunity to upgrade mission capability and improve the performance and availability of our ships.  While this segment of our business provides jobs and profits to our companies it does nothing to improve our technology base and provide for the future product needs of our military and commercial customers.

C) Innovation ~ Innovation is the foundation of this opportunity - innovative products and technologies are driving military procurement and RDT&E growth.  We need to continue to innovate to keep the rotorcraft market growing and profitable.  We need to work with our customers and our suppliers to make sure that the right solutions are developed to satisfy our customers' requirements.  

The Bell Boeing V-22 and our Tiltrotor UAV, the Bell Eagle Eye, as well as our commercial tiltrotor, the BellAgusta BA609 are good examples of an innovative product fueling market growth.  These very programs that are serving our nation today are the result of Government support and funding and Industry partnership in developing tiltrotor technology in the 1950's.

Just as we have seen innovative products expand the military market, we believe that the same effect can and will happen in the commercial market.  Tiltrotor products such as the BA 609 will expand the commercial rotorcraft market by providing a dramatic expansion of the traditional mission capability. 

The materials and systems innovations that enable these revolutionary aircraft will trickle down to traditional helicopters over the coming years and drive market expansion.  Any significant improvement in noise, speed, operating cost or utility would serve to expand the traditional helicopter market.  There should be just as much government investment on the rotorcraft side as there is in the fixed-wing side.

D) Cost reduction ~ Sadly, low volumes and high development costs are a fact of life in the rotorcraft market, making cost a continuing challenge, both for current operational activities and for long-term product planning.   We in industry are aggressively managing our cost and trying to keep ahead of the cost curve to insure our own profitability and allow us to provide greater value to our customer.  Cost is a critical factor for all our customers from the biggest to the smallest.   But DoD and Congress must help us, by working to establish rotorcraft production rates that match those of fixed-wing aircraft programs.  The vibrant rotorcraft industry that I have just elaborated upon cannot become a reality as long as rotorcraft companies are treated like second-class citizens when it comes to production.  To be truly effective, and for both government and industry to reap the most benefits, industry cost-reduction actions must be combined with increased R&D investment, higher and more efficient production rates and cost-saving multi-year buys.

Cost is the challenge, but luckily there are plenty of actions we can take and processes we can adopt to control these costs.  At Bell we have divested -- and are continuing to divest ourselves of our non-core work.  We pride ourselves on our world-class core competencies of thick composite manufacturing, very high tolerance gear machining, systems integration and assembly and those will remain our focus of effort.  Low-end touch labor, sheet metal manufacturing and other more common efforts have been outsourced resulting in savings to both our commercial and military customers.   At Bell we are a leader in using Six Sigma process improvements, lean manufacturing, global sourcing, collaborative development and joint marketing, supplier development programs and many other approaches to add value to our customers and shareholders.    Our owners/shareholders expect it and our customers demand it.

INDUSTRIAL BASE CONCERNS
Market projections indicate there may be as much as $2.5B of Homeland Security investment earmarked for rotorcraft.  In today's market 50% of that will go to a foreign manufacturer.  The French government owns 20% of that manufacturer.   As a taxpayer, I am outraged that on the federal, state and local level we would be spending US tax dollars to buy French helicopters for Homeland Defense.  I might add too that the biggest factor in many of those buying decisions is the aggressive pricing that the French offer.  A price supported by their government's partial ownership and certainly investment in technology and development.

 

An additional 15% of that investment goes to the Dutch company that bought MD Helicopters after the FTC failed to quickly approve Bell purchase of this product line from Boeing.  Fully 65% of the rotorcraft employed in Homeland Security are foreign.   Is that the message we want to deliver to the American people - that this country is being defended by foreign aircraft?  It is highly unlikely that France would ever buy US rotorcraft for its homeland security needs. 

As program development costs increase, as products become much more complex and as the size of the business bets we are taking every day continue to grow, there is an ever stronger possibility for continued consolidation. 

I do not have a crystal ball and cannot predict the next major event, but in the meantime I believe that we will continue to see "creeping consolidation" at the program and product level.  Almost all new products are the result of cross industry collaboration and this will continue.  The Europeans are coming to America with their products: products developed with substantial government funding.  They are seeking US partners to produce the products in the US and they will find them.  But European products manufactured in the US do not do anything to develop or enhance our nations capability in the engineering and manufacturing technologies that are so important to sustained viability in this industry.  Are we headed to a point where US manufacturers could simply be assembly subcontractors to European firms that develop and own the technology that was funded by European governments?

Business / Manufacturing Processes
Bell has transformed it self over the past two years in order to remain competitive in the changing world environment.  We have streamlined our processes, removing non-value-added or outdated procedures to reduce overhead and bring our costs under control while increasing our quality.  We have reorganized into business units with profit and loss responsibilities and centers of excellence where the core of our business resides. We are empowering our people and equipping our factory with modern machines and integrated planning to provide quality products at best value.

Bell and the rest of the US rotorcraft industry must have the support that only the Government can provide if it is to remain a viable part of America's economic engine and a contributor to our national defense.

Joint Advanced Rotorcraft Technology Center of Excellence (JART COE)
There is a pressing national need for the creation of a center of excellence that specifically deals with advanced VTOL and Rotorcraft technologies.  It is exactly these kinds of past investments that have produced the breakthrough technologies that led to tiltrotor development and production that is proving America's leadership in this particular area.we must nurture and sustain this concept.

We envision this center being a Joint service (Army, Navy, Air Force, Marines and Coast Guard) and industry entity with strong leadership.  This COE could do for rotorcraft what the Joint Advanced Technology (JAST) Office did for the JSF and strike/fighter technology.  It should be a COE that funds continued development of advanced technologies beyond that of the 150 knot cruise speed limit of conventional helicopters.  Bell Helicopter would champion this concept and fully participate.

This office would be a logical choice to fund private industry and government teams to develop, design and fly advanced proof-of-concept prototypes.

Mr. Chairman, I believe this should be seen as a national priority for the United States.  I believe that this National Center of Excellence should be quickly established and that it should be chartered and funded with a minimum of $100 million a year for the next 5 years.

In our mind, it is time for a "go-to-the-moon-in-ten-years" national effort.  The Congress, the Administration, NASA, DoD, the Department Of Transportation, the Rotorcraft Industry, the FAA, air traffic controllers and the airports come together, form a posse as we say in Texas, and ride out to solve this - while there is still time.

America can lead the way. 

Attachment
Introduction to Bell Helicopter

Let me tell you a little about Bell Helicopter.  We are a world leader in the design and manufacturing of vertical lift aircraft for customers around the world.  We are the sole US rotorcraft manufacturer with a sales and manufacturing base split equally between commercial and military customers.  We're a subsidiary of Textron, an $11 billion multi-industry company with 49,000 employees throughout the
United States and in another 40 countries.

Headquartered in Fort Worth, Texas, Bell has built 35,000 helicopters since 1946, when the Bell Model 47 became the first helicopter in the world certified for commercial use.  Over the past 57 years Bell has been the leading innovator in vertical lift technology.  We designed and built some 12,000 Huey helicopters.with thousands still in service performing vital roles and missions every day.  We designed and built the world's first dedicated attack helicopter, the AH-1G Cobra.

We pioneered tiltrotor technology.   From the XV-3, a single-engine piston powered tiltrotor in the 1950's, to the XV-15, a multi-engine turbine powered tiltrotor built in 1977 (and still flying) to the V-22 Osprey, the Bell Eagle Eye tiltrotor UAV (which soon will be in service with the US Coast Guard) to the commercial BA609 being developed by Bell and its partner AgustaWestland, Bell is the world leader in this extraordinary aviation technology. 

As we celebrate the 100th anniversary of the Wright Brothers' flight, we are proud to note that the Bell name has been associated with some of the most remarkable achievements in aviation over the past century.   In addition to what we've achieved in vertical lift technology, I would like to point out that our parent, the Bell Aircraft Company, designed, built and flew America's first jet aircraft - the P-59 Airacomet.  We also designed and built the Bell X-1 - Chuck Yeager's "Glamorous Glennis," the first plane to break the sound barrier.  And we developed the first variable swing wing aircraft.   Over the past half-century we have received two Collier Awards for our aerospace achievements.

Bell Helicopter operates ten plants with over three million square feet of manufacturing floor space.  The company employs about 6,500 people.

With advanced technology design/engineering and high quality manufacturing, Bell aircraft are still acknowledged to be the most reliable helicopters in the world.  And today, Bell commercial and military aircraft can be found flying in over 120 nations, accumulating fleet time at a rate in excess of ten flight hours every minute of the day.

In keeping with our reputation as the helicopter company most responsive to its customers, Bell has representatives in over 50 countries. In addition, Bell maintains an extensive spare parts distribution network that assures spare parts shipment to customers, military and commercial, anywhere in the world within 24 hours.

I am proud of this great industry of ours and I am proud of the achievements and contributions that we at Bell have made to aviation all these years.

ONGOING MILITARY PROGRAMS

The V-22 Program:

The Bell Boeing V-22 Osprey program is Bell's largest military program with 360 aircraft going to the US Marine Corps, 50 to the Air Force Special Operations Forces and later, 48 to the US Navy. Delivery has been slowed to less than one per month until the aircraft completes certain tests that are underway that will prove its military suitability.

The V-22 has a cruise speed of over 250 knots; a payload of over 10,000 pounds or 24 fully equipped combat troops and a range of 700 -1100 nautical miles. It is designed from the bottom up as a survivable, rugged, all-weather VTOL aircraft that can operate from amphibious ships and confined areas on the battlefield.  It has the unique ability to self-deploy from the US to any of the world's hot spots in less than three days.

It can provide tactical delivery capability of Marines and Special Operations Forces directly to their objective under cover of darkness deep into enemy territory avoiding the potential choke points and return safely without refueling enroute. Its sophisticated avionics suite can protect it from enemy threats and provide accurate navigational direction for surgical strikes or coordinated overmatching firepower.

The ongoing flight test programs at NAS Patuxent River and Edwards AFB are proving the viability of the V-22, and we believe it will soon become a major contributor to the US arsenal of modern weapon systems.  The V-22 has recently been designated as one of only four Transformational programs in DoD.  This program is Bell's number one priority.

AH-1Z / UH-1Y Attack and Utility Helicopter Upgrade Program:

The Marine Corps has 180 AH-1W SuperCobra gunships and 100 UH-1N utility helicopters. The AH-1Z and UH-1Y helicopter program will upgrade those aircraft and provide a major improvement to the Marine Corps' light attack and utility warfighting capability. These aircraft have 84% commonality - by part number - to reduce the logistics and training burden, while providing a modern, advanced technology asset to improve the attack and utility mission.

The AH-1Z incorporates an integrated weapons platform that can react to modern enemy threats with pinpoint accuracy and assured destruction.  Its advanced technology, unparalleled Target Sight System, enhanced situational awareness, speed and long-range weapons systems allow it to operate from long range. The AH-1Z's combat hardness and onboard defensive armament suite protects it from enemy firepower in the close-in battle.

The UH-1Y is a major improvement in capability for the light utility fleet. The payload is doubled, the range is 50% longer and its speed is 20% faster than the present utility fleet. Because this aircraft is deployed with the AH-1Z and shares so many common components, the overall procurement, training and operational costs are significantly lower than any other combination of helicopters.

Bell Eagle Eye HV-911 Tiltrotor UAV

We are very proud to announce that the Coast Guard has selected the Bell Eagle Eye TiltRotor Unmanned Aerial Vehicle (UAV) as part of its Deepwater program.  With Lockheed Martin as the architect and Bell as the UAV airframe supplier, we have a formidable team to meet the needs of the Coast Guard. The Coast Guard will buy 69 aircraft and 50 ground and shipboard control stations.

The Bell Eagle Eye can operate vertically from Coast Guard cutters or Air Stations, travel up to 110 miles at speeds up to 200 knots, and provide reconnaissance with a 200-pound payload package for three hours before returning to base. It can operate up to 20,000 feet to maintain line-of-sight with both its target and its base. The HV-911's simplicity, VTOL capability, high-speed cruise, and sophisticated electronic payload will vastly improve the Coast Guard's ability to provide Homeland Security both onshore and offshore.  This aircraft can be depended upon to provide critical information to first responders quickly, in order to facilitate appropriate action in the event of a terrorist incident.

Bell's Eagle Eye is another transformational asset being used by a major contributor to Homeland Security -- the US Coast Guard.

Bell is actively pursuing several UAVs for the US military services.  Building on our Eagle Eye experience, we are studying the Army's FCS UAV requirements, their extended range, multi-purpose program, the Comanche companion and the classified, DARPA/Army Unmanned Combat Armed Rotorcraft (UCAR) UAV program.  We are providing information to both the Marine Corps and the Navy, should they determine they need a UAV with VTOL, high altitude, long range and high-speed capability.

The OH-58D Kiowa Warrior is the current armed reconnaissance workhorse of the US Army.  The Safety Enhancement Program (SEP) brings all variants of this armed scout up to a single baseline configuration.  

The Army's TH-67 is its initial entry helicopter flight trainer.  Bell delivers both VFR and IFR versions of these aircraft to the Army Aviation Center at Fort Rucker, Alabama. 

ONGOING COMMERCIAL PROGRAMS
The Bell commercial helicopter product line includes both single and dual turbine engine light and medium helicopters which are capable of performing the full range of vertical lift aircraft missions, including corporate transport, emergency medical services, civil law enforcement, homeland security, and general utility.  What is unique is the synergy between commercial and military development, which has benefited both sides.

The five-seat Bell 206B-3 JetRanger, the civilian derivative of the U.S. Army's OH-58 Kiowa scout helicopter, boasts the best single-engine safety record in the world.  Its reputation for safety and reliability and for having the lowest overall operating costs in its class has made the 206B-3 the most popular turbine helicopter ever built.  Today, the 206B-3, with minor modifications, is the training helicopter for all U.S. military (including Coast Guard) helicopter pilots (TH-57 & TH-67).

The Bell 206L-4 LongRanger began with all the best features of the 206B-3.  To that were added a stretched cabin to accommodate seven seats and a more powerful engine.  Its increased capability, coupled with safety and low operating cost characteristics similar to those of the 206B-3, provide superior value to helicopter operators around the globe. 

The Bell 407 incorporates the high performance, combat proven, composite dynamic components of the U.S. Army's OH-58D Kiowa Warrior to achieve sports car-like handling and exceptional capability.  This seven-seat, single-engine helicopter delivers the best speed, payload, and range in its class. 

Bell further adapted and improved dynamic components of the OH-58D Kiowa Warrior and coupled them with a roomy, open, composite fuselage of modular design and powerful Pratt & Whitney PW207D engines to achieve the Bell 427.  Fast, smooth and reliable, the Bell 427 is a superior seven-seat, twin-engine helicopter that delivers.  

The Bell 430 brings together superior technology and sleek aesthetics to provide the smoothest helicopter ride available in the world today.  The 430's advanced rotor design is so smooth, fast, agile, and rugged, that its elements have been incorporated into the UH-1Y and AH-1Z.  The eleven-seat Bell 430 epitomizes excellence in every aspect and detail. 

Since its introduction, the Bell 412, the latest civilian derivative of the venerable UH-1 "Huey" military helicopter, has enjoyed unparalleled market acceptance.  With its powerful twin engines, wide open cabin and durable construction; the fifteen-seat 412EP has become the rotorcraft of choice for offshore oil support operators, international militaries, emergency medical services, and law enforcement organizations worldwide, and it is the most popular medium twin-engine helicopter available.

The latest in a series of collaborative efforts between Bell Helicopter and Agusta dating back to 1952 has resulted in the formation of the Bell/Agusta Aerospace Company, bringing together the two companies' unmatched technological, marketing, sales and after sales support assets. The significant design, development and production synergies thus created are bringing to the world two new commercial aircraft, the AB139 helicopter and the BA609 tiltrotor.  The latter is the world's first civil tiltrotor, a 6-9 passenger aircraft. The first BA609 has recently completed its highly successful first flight on 7 March 2003 at our Flight Research Center in Arlington, Texas.  We have an exhaustive flight test program leading to certification and first deliveries of this aircraft to commercial customers beginning in the first quarter of 2007.   So far we have some 66 orders with deposits for the BA609 from 42 customers in 18 countries around the globe.  The Bell/Agusta joint venture is also producing a new medium twin-engine helicopter known as the AB139, which is currently in flight certification testing.

The AB139 combines the benefits of proven technology and the latest new-generation system integration.  With a spacious cabin and with power to spare, the AB139 has the best vertical lift capability in the medium-twin class.  The fifteen-seat AB139 is setting the new standard against which all medium-twin helicopters will be measured to satisfy the operators' needs of today and tomorrow.

FUTURE MILITARY PROGRAMS
I've told you about our current military efforts, so now let me tell you about what we at Bell are doing for the future of military rotorcraft.  Understandably, we see the future through the lens of a tiltrotor, versus a pure helicopter.   We believe that the success of the V-22 Osprey and BA609 civil tiltrotor will fuel an expansion of the industry not seen since the 1960s, when rotorcraft first truly blossomed as an industry.   As those two aircraft become operational and complete missions that no other aircraft in the world can accomplish, the depth and breadth of missions that they are capable of will explode on the scene.  Today the public sees tiltrotors as replacements for 32-year-old traditional helicopters.  The first time an MV-22 rescues noncombatants from a burning embassy, or a CV-22 completes a heroic operation in one night, then the rest of DoD will understand the possibilities and become tiltrotor proponents.  We are doing advanced concept development that will provide a smorgasbord of mission applications for DoD customers. 

The Marine Corps already has this vision in that they are looking at an All-VTOL Force of the future.  Their roadmap requires a VTOL capability for all missions currently flown by helicopters, fighters, attack and transport fixed wing aircraft.  Ambitious to be sure, but then the Marines are well known for their innovative and resourceful approach to the challenges of warfare.  Additionally, the Special Operations Command has asked for our input on a large tiltrotor aircraft as a possible successor to both the AC-130 Specter gunship and the MC-130 Talon.   

Let me tell you about a few of these concepts of ours.

Building on the success of the V-22, Bell's Heavy Lift, Quad Tiltrotor (QTR), has been in development since 1998.  This is a 150,000 lb C-130-sized aircraft that will employ all the benefits of a tiltrotor with the load carrying capacity of a cargo plane.  We have been working with DARPA on 3 consecutive contracts to reduce the risk of building a full-scale demonstrator of the QTR.  DARPA has sponsored the development of an overall QTR technology roadmap, and shared the cost for hover model and wind tunnel model testing.  This aircraft will be able to vertically deliver a 20-ton payload 500-1000 miles.  Specifically designed for compatibility with the Army's Future Combat System (FCS), the QTR will be able to move the Army's Objective Force equipment and personnel from both strategic airfields and logistics ships directly to the battlefield.  More importantly, it will not need an airfield - prepared or unprepared - to land upon.  The Quad Tiltrotor will allow the Marine Corps to move its personnel and major equipment packages (up to 20-tons) from the Enhanced Naval Sea Base directly to objectives far inland.  Anti-access actions by the enemy will be rendered impotent, because the QTR will bypass the beaches and seaports that may suffer from port denial and mining threats.  The QTR can relieve the need to completely clear the expected shallow water mines that threaten an amphibious assault. 

A Special Operations variant will provide organic firepower and refueling capability to the Special Operations Forces to increase their effectiveness in their crucial special missions.  Its ability to hover makes the QTR capable of landing anywhere on the battlefield or in the urban environment to evacuate the civilian population or military forces under terrorist threat, or during natural or manmade disasters.

But we haven't stopped at heavy lift.  Other areas of concept development involve attack and escort versions of the tiltrotor for use with both the V-22 and the QTR.  These range from reaping the benefits of commonality by mating the V-22 wing and propulsion systems with a different fuselage and cockpit, which would create an attack tiltrotor with A-10 characteristics, to developing a completely new design for a stealthy attack/escort tiltrotor.  A more radical design that has already seen some wind-tunnel time is our Stop-Fold TiltRotor (SFTR) concept vehicle.  If a tiltrotor combines the best characteristics of a helicopter and a turboprop, this aircraft will combine the best aspects of a tiltrotor and a jet.  The SFTR's unique design allows it to take-off and land like either a helicopter or a turbofan jet. At low speeds (up to 150 knots), it operates like a conventional tiltrotor, but above that speed its rotors can be feathered, stopped, and folded along the nacelles, and the turbofans will convert from shaft drive to thrust - giving the aircraft a speed range of zero to its power limit.  High subsonic, or even supersonic speeds are possible with this design. The SFTR provides jet performance while "up and away" with the easy maneuverability, reasonable downwash and hover efficiency of a tiltrotor during the takeoff and landing portion of flight.  Now that will be one heck of an aircraft.

Civil Applications
The beauty of tiltrotors is that they are equally beneficial in the commercial market
.  Civil tiltrotors are being certified as we speak.  The previously mentioned BA609 has just completed its history-making first flight for a passenger-carrying commercial tiltrotor.  This aircraft combines the speed, altitude and comfort of a turboprop with the vertical takeoff and landing capabilities of a helicopter.  Twice as fast as helicopters of similar capacity, the BA609 tiltrotor's unique capabilities and performance characteristics promise to make it one of the most useful and versatile aircraft in aviation history.  We expect it to be a best seller in the near term civilian marketplace.

With the Marines and Air Force, we are looking at military missions it may fill in the future, such as an initial entry trainer for both MV and CV-22 pilots at flight school. 

Use of civil TiltRotors in the nation's transportation system
Everyone has suffered through delays, cancellations and the general aggravation that comes with the state of congestion in our country's airports.  And while Congress and the Department of Transportation hold hearings and commissions study and muse over the problem, the answer has been available for nearly two decades. The revolution that rides the Tiltrotor technology of the V-22 offers the United States the opportunity to alleviate a good deal of that congestion with a Runway Independent Tiltrotor Aircraft. 

Air traffic is now projected to increase at about 6% per year for the foreseeable future. At this compounded rate, we will see twice as many people traveling in the next ten years as we do today.

Although 9/11 slowed the air traffic in this country, the expectation is that congestion will return in the near future.  In the two years before the terrorist attacks in New York and Washington, DC we had seen almost total gridlock in our skies, especially during the summer months.  Not a week went by without a major news story reporting on "Our Crowded Skies."

A July 2002 report entitled "The National Economic Impact of Civil Aviation" by DRI-WEFA showed that in the year 2000 alone, congestion cost this country $9.4B, and even if all presently planned improvements to air traffic are incorporated on schedule, the cost is expected to grow to $11+ Billion per year by 2012 in constant year dollars!  Over that 12-year period a total of $156.7 Billion will be lost to the US economy due to congestion in the nation's air traffic system.

When weather and visibility reduction conditions hit, the planes begin to back up. In short order, airplane-landing rates stretch out.  Each delay pushes the next airplane even later.  After a short time aircraft are backed up in the stack awaiting landing instructions.  These landing delays eventually cause the air traffic controllers to begin holding aircraft on the ground at their take-off points.  Aircraft begin to be held on taxiways and at the gates.  Then gate departures are delayed and people wind up sitting at the airport until their turn comes to enter the daisy chain.

Most of the time today, in clear weather, the airlines and airports can handle the number of take-offs and landings they have scheduled each day.  But if a weather delay or some other event slows down the system somewhere, there is almost no elasticity in that system to take up the slack, and a total slowdown is unavoidable.  To help the airlines show a better "on time" record, they have begun to add 10-20 minutes to their scheduled trip times to provide a buffer.

For flights less than 600 miles, due to air traffic, routing, queuing and ground taxi time, the average published speed from gate-to-gate of a 550 MPH airliner drops to less than 300 knots; and the shorter the trip, the slower the average speed.  We are aware of at least one route in the United States where the average speed is less than the stall speed of the aircraft!

With a projected doubling of the nation's air travelers over the next ten years, the problems we now see caused solely by weather will become commonplace events -- even in good weather.  All the time, every business-commuting day, at least five days a week, we will be seeing a slow down.  The Department of Transportation wants to increase the number of airports, or add more runways to existing airports, or increase the size of the airplanes.  But these ideas are falling on deaf ears because of environmental concerns.

Airbus is looking at 550 to 600 passenger airliners.  While that may sound great - using one big jet to fly everybody to New York at the same time -- past experience shows that most air travelers - especially business travelers - consider scheduling flexibility to be extremely important.  DFW is trying to add an eighth runway to its airport, and Chicago O'Hare has major community noise abatement issues today that cost it over $300 million per year.  This drives up landing fees and thus ticket prices.

While the solutions above seem on the surface to be reasonable, public opposition appears strong enough to slow down - or even halt - the process.

The big aircraft will help the long haul, hub-to-hub market.  But they will not help the high frequency, short haul markets, which comprise the majority of the airport movements at most congested airports. 

Bell has an ongoing study that is beginning to show some very interesting information. When you look at the major hub airports across America, and in Japan and Europe, you find that the majority of the flights passing through these airports are not going very far.  For example,  at DFW, an airport most of us would consider a long haul airport, over 40% of the flights go less than 600 statute miles!  At Chicago O'Hare, another long haul airport, the number is an amazing 65%.  But it's when you start marching up the Eastern Seaboard that the numbers are staggering.  Washington Reagan comes in at 80%, and at Newark we find that fully 90% of its flights go less than 600 miles!

If there were a way to remove these short haul aircraft from the traffic patterns and allow them to approach and depart the airport without impacting the longer haul aircraft, clearly many slots would open up.  Traffic could be increased, and most of today's major airports could handle their projected capacity needs well into the next decades.

We at Bell believe there is a way - by applying the technologies exemplified by the V-22, the Bell Agusta 609 civil Tiltrotor and the Quad Tiltrotor.  Tiltrotor Aircraft can be built with passenger capacity from 10 to over 100 seats.  These Tiltrotors, as you will hear later, can simultaneously land and take-off from the major airports without impacting the normal, daily airline traffic. The Tiltrotor's ability to fly like an airplane, yet approach, land, and takeoff like a helicopter will allow it to safely operate independent of the runways, thus moving more passengers per hour through the airport.

We envision the Tiltrotor would land and take-off from existing unused portions of the airports.  A concrete pad measuring 100 X 1500 feet, or a short stub runway is all it would need for Category A operations.  Better yet, the civil Tiltrotor can penetrate the populated airspace surrounding the airport in its quiet, airplane mode, convert to helicopter mode over the airport property, and make a gentle 50-knot helicopter descent and landing.  Takeoffs can be made from the same location with safe helicopter-like steep departures that still allow conversion to airplane mode for cruise - achieving a quiet takeoff before leaving airport airspace.

This concept of operations can keep the noise COMPLETELY over the airport property!

The Tiltrotor can both increase the capacity of the air traffic systems around the world and help to reduce the environmental impact of noise pollution.  This low noise capability may even allow existing General Aviation airports that have been closed to scheduled air service because of noise to be reopened, allowing air transportation access to return to many regions of the country that have lost it in the past.  The positive economic impact to those areas can only be imagined.

It will take time to develop and produce these aircraft, but it sounds like time is not on our side.  For many years now people have talked about the coming gridlock in the air traffic system - but it always seemed to be somewhere in the future.  Well the future is here.

I think because we see a steady growth in air traffic requirements we have been lulled into thinking the problems would get worse at the same pace, and we would eventually find a way to solve them.

We need to take a lesson from our compatriots on the groundside of transportation.  The interstate highway studies have found that when freeway traffic is moving along at 65 miles per hour, all cars and drivers have a comfort zone, and the flow is continuous and steady. There is some point, however, where the number of cars reaches a saturation point. All cars are still moving at 65 and all seems well.  But if you introduce only 5% more cars onto that freeway, then the average speed will slow all the way to 30 miles per hour.

If 10% more vehicles are allowed to join the flow of traffic. it stops!   The comfort zones have all been violated and cars begin switching lanes, people slow down and, what seemed like a nice drive turns into a nightmarish gridlock.  We believe that this is what happened to the air traffic system for the past two summers before 9/11.  The air traffic was flowing along at or near saturation for clear weather, then, when the weather delays hit, everything grinds to a stop.  There is no scenario that we see that will lessen this inevitability as air traffic demand continues to increase.

Something must be done quickly or we will find that all of us - the airlines, the airports, the traveling public, the package express companies, and air commerce in general will slow to a crawl.  We believe that introduction of VTOL aircraft in general and Tiltrotors in particular, can alleviate this potential threat, and can do so for many years to come

It is expected that the costs of Tiltrotor operations will be somewhat higher than airline operations when only comparing the aircraft to each other, but when the costs of delays, congestion, new airports and runways and noise abatement is included this new system can be quite competitive.

In addition, countries like Brazil, China and Russia with their large land masses, dispersed population and poor infrastructure can import Tiltrotors to not only improve their transportation and economy, but provide major business relationships which can aid our efforts to neutralize terror organizations and make the world a safer place for commerce and industry.  Ultimately, the quality of life on the entire planet can be improved.

Commercial Helicopter Improvements
Many of Bell's commercial products are being challenged in the marketplace by newer designs offered primarily by our chief competitor from Europe, the French-based Eurocopter.   Bell is investigating technology required to develop a breakthrough family of helicopters primarily for the commercial market, but which could also serve the U.S. Armed Forces.  Technology gaps that we are exploring include rotor systems that can fly at significantly higher cruise speeds than current aircraft with exceptional ride and handling qualities; noise control technologies providing outstanding community noise abatement and a conversation-quiet interior; airline levels of reliability; and low manufacturing cost.  These will provide improved returns to Bell and low operating costs for our customers.  Additionally, we are encouraging our engine suppliers to develop engines for this family of aircraft that provide significant reduction in fuel consumption and operating costs.   These are the kinds of investments that provide technology leadership for our company and our nation.

SUMMARY
Advanced helicopters and tiltrotors will be used in all sizes and shapes by both civil and military aviation in the future, and that is why we are so optimistic about the VTOL business.  But a reasonable level of government support must underwrite our optimism.  We need your help.   Our industry needs to be supported by a significant level of investment from NASA and by military S&T and R&D, to bring advanced rotorcraft technologies to maturity.  Rotorcraft investment should at least equal the support given to fixed-wing development.
  We need the Joint Advanced Rotorcraft Technology Center Of Excellence to be established.  We need higher production rates, increased production quantities, and a commitment to multiyear procurement.  We need DoD, NASA and/or DARPA funding for private industry initiatives to develop, design and fly proof-of-concept advanced prototypes.  This VTOL need is in its infancy.  As the mission requirements grow, so will the need.  Bell intends to be at the forefront of this rotorcraft revolution, and we will do everything in our power to ensure American dominance and pre-eminence.  But it needs to be a government / industry partnership that shares both risk and reward.  We are a uniquely American industry, and Bell is a uniquely American company.  We need your help because it's good for America.  Thank you for your time and for giving me this opportunity to discuss the challenges and the opportunities of the American rotorcraft industry.  I look forward to any questions you may have.

John Murphey
Chairman and CEO
Bell Helicopter
A Textron Company
 


House Armed Services Committee
2120 Rayburn House Office Building
Washington, D.C. 20515