PHOBOS SPECTROMETER INSTALLATION PROCEDURE I) Preparations in the RHIC tunnel: 2 persons 1. Arrange to have all obstructions removed from the tunnel, utility building, parking lot and counting house. 2. Setup steel spectrometer support table at -Z side outside fence area. Make sure the 3 plate securing screws are taped to to the legs. 3. Make sure all fence sections and fence floor post are removed. 4. Warn all people in counting house and tunnel of impeding move. 5. Disconnect closer on door inside security gate. II) Preparation inside conference room counting house 2 people, Gerrit VN, selected helper 1. Procedure starts with detector fully assembled and tested. 2. Unscrew the lucite cover and remove it. 3. Remove all desiccant cartridges if present. 4. Remove the bottom lucite cover. 5. Remove module 1 from the small plate and store it in the transport box. 6. Replace the bottom lucite cover. 7. Check the brass latches which secure the pins at the three supports. Make sure that the pins are securely captured. 8. Tie back cables as much as possible and secure the cooling tubes so they don't drape below the cables. 9. Replace the lucite cover and secure all screws. Tape edges of cover. III) Moving from conference room to tunnel 8 people: 4 carriers, 2 guides, 2 watchdogs 1. Four persons carry the assembly, 2 persons at front and back guide the carriers, watchdogs make sure that way is free (by holding the doors etc.). 2. The assembly is placed on its support table. It is oriented with the extending cable ends facing away from the magnet. 3. Remove the lucite cover, bolt the plate to the table, replace the cover. IV) Moving assembly onto sliding plate - Preparation Personnel: Heinz, Carla, Patrick, Nigel, Kris, George, Gerrit, Peter, Bolek (passive observer) 1. all other people should be cleared from the area 2. Magnet power supply disabled by removing key 3. no passage of anyone through the area during operation 4. only 1 person will speak at a time, usually the person leading the action (Heinz, Gerrit) or the person which is performing a certain action (releasing handles, pin in place, etc) 5. whenever one of the persons sees a problem, then this person should say STOP. the response of the other people will be that they freeze. action will only proceed after the person who issued the STOP has explained and the problem is resolved. 6. Start position: Table and stand are moved from original position to place halfway between the +Z racks and the inner tunnel wall. 7. small plate sitting on the transport plate on the table, 8. lucite cover removed, desiccant removed, springs released, 9. lifting jig in place. NOTE: Post and frame need to be labeled! Needs 3 people to install or remove it. All three screws must be turned simultaneously while lifting or lowering bars so screw threads don't catch in the bars. 10. cantilever arm unbolted and removed stored near to wall 11. Spring pin on one support arm removed and available 12. cables and other obstructions secured 13. no loose sleeves 14. no jewelry and watches 15. Nothing loose in shirt pockets 16. long hair tied 17. shirts tucked in properly 18. shoe laces tied 19. floor cleared 20. temporary plate support in place 21. lighting set up underneath spectrometer support 22. Cables on spectrometer arm secured out of the way. 23. Heinz: between arm and octagon support 24. Carla: on right side of Heinz 25. Patrick: on the floor guiding the temporary plate support 26. Nigel: next to the small plate, closest to beam pipe, ready to carry plate 27. Gerrit: next to the small plate, farthest from the beam pipe, ready to carry plate 28. Kris: next to small plate, left of Gerrit, ready to catch the plate if it drops or to take over from Nigel and to check if Nigel doesn't hit any silicon 29. George, next to small plate, right of Gerrit, ready to catch the plate if it drops or to take over from Gerrit and to check that Gerrit doesn't hit any silicon 30. Peter: Behind Heinz on the other side of the beam pipe. VI) Move from table to the area of the spectrometer support: 1. Gerrit gives instructions explaining lifting procedure, lift up on outer side of bars. 1. Nigel and Gerrit lift and carry 2. Kris and George safeguard, hands under the plate but not touching it. 3. Straight move to spot close to spectrometer support 4. George needs to move out of the way 5. Nigel and Gerrit rotate with Kris safeguarding VII) Move of plate onto the 2 permanent support and 1 temporary support 1. Heinz gives instructions 2. Nigel and Gerrit lift and carry 3. Kris safeguards 4. George checks if we don't bump into anything, also checks if cables hit Nigel 5. We move SLOWLY 6. Carla watches the cables 7. Lift plate and move closer to spectrometer until Heinz can take over from Nigel (Heinz tells Nigel when he can let go) 8. Nigel now also watches the cables opposite to Carla 9. Heinz and Gerrit rotate plate until positioned above 2 permanent supports and 1 temporary support 10. Patrick guides the temporary support to its proper place under the plate NOTES for Patrick: a) Fingers must always be below the plate surface, never up over rim. b) Rim of support pipe sits on outer bracket near support pin, NOT on bottom surface. c) When plate is rested, he holds support pin against post with on finger. 11. Gerrit slides in the support pin closest to him in the slot (not too far otherwise the other pin will not go into its hole) 12. Peter watches Heinz and Si edges from behind. 13. Carla now will guide the support pin closest to her into its hole and secure it with its clip 14. Heinz rests the plate on the temporary support, but holds it at all times 15. Gerrit lets go of the lifting jig (after a couple of tugs to make sure that it is stable) VIII) Putting cantilever arm in place: 1. Gerrit gives instructions 2. Nigel, George and Gerrit lift arm, Kris has tools ready (English only) 3. Nigel closest to the magnet, making sure the arm doesn't hit the silicon and guiding the support in place 4. George supporting in the middle, making sure that the arm doesn't hit any silicon 5. Move arm past cooling tubes for thermal shield (watch TOF!) and then guide it straight in. 6. Gerrit fiddles with the bolts and gets the arm secured 7. As arm is secured, Heinz lifts the plate to guide support pin onto support arm plate, Patrick watches from below. 8. With the back bolts in place, Heinz lower the plate onto support arm, Patrick watches. 9. Gerrit secures all bolts. Everyone stops, Gerrit releases people individually. 10. Emergency procedures If Nigel, Gerrit, or Heinz has a problem or Carla/Nigel say cables are stuck a) Patrick secures one support point from below using tube. b) Carla secures the second support point with her hand, also from below c) Kris supports the third point from below until Nigel can let go, then Nigel takes over