NASA SBIR SUCCESS STORY Marshall Space Flight Center
1993 Phase II

Microlith® Catalytic Reactor for Cabin Air-Cleaning

Precision Combustion, Inc.

North Haven, CT

INNOVATION
Ultra-compact, lightweight, fast-lightoff catalytic reactor with resistive-heating capability for volatile organic constituents (VOC) trace contaminant control systems (TCCS)and other applications
Ultra-Short Channel Metal Monolith® Catalytic Oxidizer®
Ultra-Short Channel Metal Monolith®
Catalytic Oxidizer

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ACCOMPLISHMENTS
    • Prototype reactors built operating on 27 V dc and 120 V dc power supplies.
    • Prototype units tested in developmental spacecraft atmosphere revitalization system
    • Demonstrated as retrofit to present International Space Station system.
    • Cumulative private capital investment by private parties exceed $2M.
    • Technology also in development for fuel processing, exhaust after-treatment, and specialty catalytic reactor applications.
COMMERCIALIZATION
    • Product marketed by Precision Combustion, Inc. (PCI) as Microlith® reactors.
    • A total of 10 Microlith® patents awarded. This innovation protected by U.S. Patent 6,328,936.
    • PCI’s Microlith® family of products include clean and efficient catalytic combustors and fuel processors for fuel cells, fuel reforming, IC engine after-treatment, H2O2 decomposition, and burners.
    • Target markets include automotive, aerospace, power generation and defense applications
    • Products sold to date include the featured catalytic oxidizer, catalytic converters for IC engines, infrared generators for aerial targets, PROX reactors for on-board fuel reforming, and anode gas burners for fuel cells. Sales exceed $1M.
    • Products manufactured by PCI’s Microlith® business unit.
    • Competitive advantage of Microlith® technology lies in its uniquely high performance to weight and performance to size characteristics, efficiency, and fast thermal response while utilizing catalyst effectively to be cost competitive.
GOVERNMENT/SCIENCE APPLICATIONS
    • Prototype units made for NASA spacecraft cabin air-quality control; fuel reformers for DOE, NSF, and DOD; burners for DARPA.
    • Reduction of International Space Station annual logistics mass of up to 380 pounds.
    • Final prototype demonstration testing now underway in 2002 with NASA program funding
    • Additional potential NASA missions include lunar/Martian habitats and long-term flight manned spacecraft. Additional DOD missions include submarine and manned shelter trace contaminant removal.
    • Demonstration program with DOE for fuel processors.
    • NASA direct Phase III support is $200,000. EPA Phase III is $300,000.



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