[Code of Federal Regulations]
[Title 49, Volume 2]
[Revised as of October 1, 2003]
From the U.S. Government Printing Office via GPO Access
[CITE: 49CFR173.225]

[Page 533-545]
 
                        TITLE 49--TRANSPORTATION
 
 CHAPTER I--RESEARCH AND SPECIAL PROGRAMS ADMINISTRATION, DEPARTMENT OF 
                             TRANSPORTATION
 
PART 173_SHIPPERS_GENERAL REQUIREMENTS FOR SHIPMENTS AND PACKAGINGS--Table of Contents
 
Subpart E_Non-bulk Packaging for Hazardous Materials Other Than Class 1 
                               and Class 7
 
Sec.  173.225  Packaging requirements and other provisions for organic 
peroxides.

    (a) General. When the Sec.  172.101 table specifies that an organic 
peroxide be packaged under this section, the organic peroxide must be 
packaged and offered for transportation in accordance with the 
provisions of this section. Each packaging must conform to the general 
requirements of subpart B of part 173 and to the applicable requirements 
of part 178 of this subchapter. Non-bulk packagings must meet Packing 
Group II performance levels. To avoid unnecessary confinement, metallic 
non-bulk packagings meeting Packing Group I are not authorized. No used 
material, other than production residues or regrind from the same 
production process, may be used in plastic packagings. Organic peroxides 
which require temperature control are subject to the provisions of Sec.  
173.21(f).
    (b) Organic peroxides table. The following Organic Peroxides Table 
specifies, by technical name, those organic peroxides that are 
authorized for transportation and not subject to the approval provisions 
of Sec.  173.128 of this part. An organic peroxide identified by 
technical name in the following table is authorized for transportation 
only if it conforms to all applicable provisions of the table. For an 
organic peroxide not identified in the table by technical name or a 
formulation of identified organic peroxides, the provisions of paragraph 
(c) of Sec.  173.128 apply. The column headings of the Organic Peroxides 
Table are as follows:
    (1) Technical name. The first column specifies the technical name.
    (2) ID number. The second column specifies the identification (ID) 
number which is used to identify the proper shipping name in the Sec.  
172.101 table. The word ``EXEMPT'' appearing in the column denotes that 
the material is not regulated as an organic peroxide.
    (3) Concentration of organic peroxide. The third column specifies 
concentration (mass percent) limitations, if any, in mixtures or 
solutions for the organic peroxide. Limitations are given as minimums, 
maximums, or a range, as appropriate. A range includes the lower and 
upper limits (i.e., ``53-100'' means from, and including, 53 percent to, 
and including 100 percent). See introductory paragraph of Sec.  
172.203(k) of this subchapter for additional description requirements 
for an organic peroxide that may qualify for more than one generic 
listing, depending on its concentration.
    (4) Concentration of diluents. The fourth column specifies the type 
and concentration (mass percent) of diluent or inert solid, when 
required. Other types and concentrations of diluents may be authorized 
if approved by the Associate Administrator.
    (i) The required mass percent of ``Diluent type A'' is specified in 
column 4a. A diluent type A is an organic liquid that does not 
detrimentally affect the thermal stability or increase the hazard of the 
organic peroxide and with a boiling point not less than 150 [deg]C at 
atmospheric pressure. Type A diluents may be used for desensitizing all 
organic peroxides.
    (ii) The required mass percent of ``Diluent type B'' is specified in 
column 4b. A diluent type B is an organic liquid which is compatible 
with the organic peroxide and which has a boiling point, at atmospheric 
pressure, of less than 150 [deg]C (302 [deg]F) but at least 60 [deg]C 
(140 [deg]F), and a flash point greater than 5 [deg]C (41 [deg]F). Type 
B diluents may be used for desensitizing all organic peroxides provided 
that the boiling point is at least 60 [deg]C (140 [deg]F) above the SADT 
of the peroxide in a 50 kg (110 lbs) package. A type A diluent may be 
used to replace a type B diluent in equal concentration.
    (iii) The required mass percent of ``Inert solid'' is specified in 
column 4c. An inert solid is a solid that does not detrimentally affect 
the thermal stability or increase the hazard of the organic peroxide.

[[Page 534]]

    (5) Concentration of water. Column 5 specifies, in mass percent, the 
minimum amount of water, if any, which must be in formulation.
    (6) Packing method. Column 6 specifies the highest packing method 
(largest packaging capacity) authorized for the organic peroxide. Lower 
numbered packing methods (smaller packaging capacities) are also 
authorized. For example, if OP3 is specified, then OP2 and OP1 are also 
authorized. The designation ``IBC'' means Special Provision IB52 in 
Sec.  172.102 of this subchapter applies. The designation ``Bulk'' means 
paragraph (e) of this section applies. When an IBC or bulk packaging is 
authorized and meets the requirements of paragraph (e) of this section, 
lower control temperatures than those specified for non-bulk packagings 
may be required. The Table of Packing Methods in paragraph (d) of this 
section defines the non-bulk packing methods.
    (7) Temperatures. Column 7a specifies the control temperature. 
Column 7b specifies the emergency temperature. Temperatures are 
specified only when temperature controls are required. (See Sec.  
173.21(f)).
    (8) Notes. Column 8 specifies other applicable provisions, as set 
forth in notes following the table.

[[Page 535]]



                                                                 Organic Peroxide Table
--------------------------------------------------------------------------------------------------------------------------------------------------------
                                                                    Diluent (mass %)                                  Temperature ([deg]C)
        Technical name            ID number     Concentration ---------------------------  Water (mass     Packing   ----------------------     Notes
                                                  (mass %)        A        B        I          %)          method      Control   Emergency
(1)                             (2)..........  (3)...........  (4a)...  (4b)...  (4c)...  (5).........  (6).........  (7a)....  (7b)......  (8)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Acetyl acetone peroxide.......  UN3105.......  <=42..........  =  OP7.........  ........  ..........  2
                                                                -=48.                      8.
Acetyl acetone peroxide [as a   UN3106.......  <=32..........  .......  .......  .......  ............  OP7.........  ........  ..........  21
 paste].
Acetyl benzoyl peroxide.......  UN3105.......  <=45..........  =  OP4.........  -10.....  0
 peroxide.                                                                                 12.
Acetyl cyclohexanesulfonyl      UN3115.......  <=32..........  .......  =  OP8
                                                                -=6.                       6.
tert-Amyl peroxyacetate.......  UN3107.......  <=62..........  42-  .......  .......  .......  ............  OP7.........  ........  ..........  1, 9
                                                100.
tert-Butyl cumyl peroxide.....  UN3106.......  <=42..........  .......  .......  52-  .......  .......  .......  ............  OP5
 butylperoxy)valerate.                          100.
n-Butyl-4,4-di-(tert-           UN3106.......  <=52..........  .......  .......  79-  .......  .......  .......  =  OP5.........  ........  ..........  13
                                                90.                                        10.
tert-Butyl hydroperoxide......  UN3105.......  <=80..........  1  OP8.........  ........  ..........  13, 16
                                                                                           4.
tert-Butyl hydroperoxide......  UN3109.......  <=72..........  .......  .......  .......  =  OP8, IBC,     ........  ..........  13, 14
                                                                                           28.           Bulk.
tert-Butyl hydroperoxide [and]  UN3103.......  <82+=  OP5.........  ........  ..........  13
 Di- tert-butylperoxide.                        >9.                                        7.
tert-Butyl monoperoxymaleate..  UN3102.......  52-  .......  .......  .......  ............  OP5
                                                100.
tert-Butyl monoperoxymaleate..  UN3103.......  <=52..........  32-  77-  <=23...  .......  .......  ............  OP5
                                                100.
tert-Butyl peroxybenzoate.....  UN3105.......  52-  52-  .......  .......  .......  ............  OP6.........  +20.....  +25
 ethylhexanoate.                                100.
tert-Butyl peroxy-2-            UN3117.......  32-  .......  52-  .......  67-  57-  .......  .......  =  OP7
                                                                                  -=6.     17.
3-Chloroperoxybenzoic acid....  UN3106.......  <=57..........  .......  .......  =  OP7
                                                                                  -=3.     40.
Cumyl hydroperoxide...........  UN3107.......  90-  <=10...  .......  .......  ............  OP8.........  ........  ..........  13
                                                98.
Cumyl hydroperoxide...........  UN3109.......  <=90..........  =  OP6.........  ........  ..........  13
                                                                                           9.
    Cyclohexanone peroxide(s).  UN3105.......  <=72..........  =  OP7.........  +40.....  +45.......  5
                                                                         -=26.             8.
Diacetyl peroxide.............  UN3115.......  <=27..........  .......  51-  .......  .......  <=48...                OP2.........  ........  ..........  3
                                                100.
Dibenzoyl peroxide............  UN3102.......  77-  .......  .......  .......  =  OP4.........  ........  ..........  3
                                                94.                                        6
Dibenzoyl peroxide............  UN3104.......  <=77..........  .......  .......  .......  =  OP6
                                                                                           23
Dibenzoyl peroxide............  UN3106.......  <=62..........  .......  .......  =  OP7           ........
                                                                                  -=28.    10
Dibenzoyl peroxide [as a        UN3106.......  52-  .......  .......  .......                OP7.........  ........  ..........  21
 paste].                                        62.
Dibenzoyl peroxide [as a        UN3108.......  <=56.5........  .......  .......           =  OP8
 paste].                                                                                   15
Dibenzoyl peroxide............  UN3106.......  35-  .......  .......  36-  36-  =  OP5.........  +25.....  +30
                                                                                           13.
Di-(4-tert-                     UN3114.......  <=100.........  .......  .......  .......  ............  OP6.........  +30.....  +35
 butylcyclohexyl)peroxydicarbo
 nate.
Di-(4-tert-butylcyclothexyl)    UN3119.......  <=42..........  .......  .......  .......  ............  OP8, IBC....  +30.....  +35.......  ............
 peroxydicarbonate [as stable
 dispersion in water].
Di-tert-butyl peroxide........  UN3107.......  32-  .......  .......  .......                OP8
                                                100.
Di-tert-butyl peroxide........  UN3109.......  <=52..........  .......  80-  .......  .......  .......                OP5
 butylperoxy)cyclohexane.                       100.
1,1-Di-(tert-                   UN3103.......  52-  27-  .......  52-  .......  .......  .......  ............  OP4.........  -20.....  -10.......  6
                                                100.
Di-sec-butyl peroxydicarbonate  UN3115.......  <=52..........  .......  42-  .......  .......  <=57...  ............  OP7.........  ........  ..........  1, 9
 butylperoxyisopropyl)benzene(                  100.
 s).
Di-(2-tert-                     Exempt.......  <=42..........  .......  .......  42-  90-  .......  .......  .......  ............  OP5.........  ........  ..........  ............
     3,3,5-                                     100.
     trimethylcyclohexane.
    1,1-Di-(tert-butylperoxy)-  UN3103.......  57-  =  OP5
                                                                                           23
Di-4-chlorobenzoyl peroxide     UN3106.......  <=52..........  .......  .......  .......  ............  OP7.........  ........  ..........  21
 [as a paste].
Di-4-chlorobenzoyl peroxide...  Exempt.......  <=32..........  .......  .......  52-  .......  <=48...  .......  ............  OP8, IBC,     ........  ..........  9, 11, 14
                                                100.                                                     Bulk.
Dicumyl peroxide..............  UN3110.......  52-  .......  <=48...  .......  ............  OP8, IBC,     ........  ..........  9, 11, 14
                                                100.                                                     Bulk.
Dicumyl peroxide..............  Exempt.......  <=52..........  91-  .......  .......  .......  ............  OP3.........  +5......  +10
                                                100.
Dicyclohexyl peroxydicarbonate  UN3114.......  <=91..........  .......  .......  .......  =  OP5.........  +5......  +10.......
                                                                                           9.
Didecanoyl peroxide...........  UN3114.......  <=100.........  .......  .......  .......  ............  OP6.........  +30.....  +35
2,2-Di-(4,4-di(tert-            UN3106.......  <=42..........  .......  .......  =  OP5.........
 peroxide.                                                                                 23.
Di-2,4-dichlorobenzoyl          UN3106.......  <=52..........  .......  .......  .......  ............  OP7.........
 peroxide [as a paste with
 silicone oil].
Di-(2-ethylhexyl)               UN3113.......  77-  .......  .......  .......  ............  OP5.........  -20.....  -10.......
 peroxydicarbonate.                             100.

[[Page 539]]


    2,2-Di-(4,4-di-(tert-       UN3107.......  <=22..........  .......  32-  .......  =  OP7.........  ........  ..........  17
 dihydroperoxide.                                               -=5.                       5.
Diisopropyl peroxydicarbonate.  UN3112.......  52-  .......  .......  .......  ............  OP2.........  -15.....  -5
                                                100.
    Diisopropyl                 UN3115.......  <=52..........  .......  
 stable dispersion in water].
Di-(2-methylbenzoyl)peroxide..  UN3112.......  <=87..........  .......  .......  .......  =  OP5.........  +30.....  +35.......
                                                                                           13.
    Di-(3-methoxybutyl)         UN3115.......  <=52..........  .......  82-  .......  .......  .......                OP5
 (benzoylperoxy)hexane.                         100.
2,5-Dimethyl-2,5-di-            UN3104.......  <=82..........  .......  .......  .......  =  OP5
 (benzoylperoxy)hexane.                                                                    18.
2,5-Dimethyl-2,5-di-            UN3106.......  <=82..........  .......  .......  52-  .......  .......  .......  ............  OP7
 butylperoxy)hexane.                            100.
2,5-Dimethyl-2,5-di-(tert-      UN3101.......  87-  .......  .......  .......  ............  OP5
 butylperoxy)hexyne-3.                          100.
2,5-Dimethyl-2,5-di-(tert-      UN3103.......  52-  86-  .......  .......  .......  ............  OP5.........  ........  ..........  ............
     butylperoxy)hexyne-3.                      100.
2,5-Dimethyl-2,5-               UN3104.......  <=82..........  .......  .......  .......  =  OP7
 dihydroperoxyhexane.                                                                      18.
2,5-Dimethyl-2,5-di-(3,5,5-     UN3105.......  <=77..........  13-  .......  .......  85-  .......  .......  .......  ............  OP5
 phenoxyethyl)peroxydicarbonat                  100.
 e.
Di-(2-                          UN3106.......  <=85..........  .......  .......  .......  =  OP7
 phenoxyethyl)peroxydicarbonat                                                             15.
 e.
Dipropionyl peroxide..........  UN3117.......  <=27..........  .......  72-  .......  .......  .......  ............  OP4.........  ........  ..........  18
                                                100.
Disuccinic acid peroxide......  UN3116.......  <=72..........  .......  .......  .......  =  OP7.........  +10.....  +15
                                                                                           28.
Di-(3,5,5-trimethyl-1,2-        UN3116.......  <=52..........  .......  .......  .......  ............  OP7.........  +30.....  +35.......  21
 dioxolanyl- 3)peroxide [as a
 paste].
Di-(3,5,5-                      UN3115.......  38-  77 - .......  .......  .......  ............  OP5
 butylperoxy)butyrate.                           100.
Ethyl 3,3-di-(tert-             UN3105.......  <=77..........  52 - .......  .......  .......  ............  OP4
  tetraoxacyclononane.                           100.
3,3,6,6,9,9-Hexamethyl-1,2,4,5- UN3105.......  <=52..........  
p-Menthyl hydroperoxide.......  UN3105.......   72  .......  .......  .......  ............  OP7.........  ........  ..........  13
                                                - 100.
p-Menthyl hydroperoxide.......  UN3109.......  <=72..........  =  OP7.........  ........  ..........  5
     peroxide(s).                                               -=55.                      8.
Methyl ethyl ketone             UN3107.......  <=40..........  =  OP8.........  ........  ..........  13
 than 26% hydrogen peroxide.                                                               27.
Peroxyacetic acid with not      Exempt.......  <=6...........  .......  .......  .......  =  Exempt......  ........  ..........  28
 more than 20% hydrogen                                                                    60.
 peroxide.
Peroxyacetic acid with not      UN3109.......  <=17..........  .......  .......  .......  ............  OP8, IBC....  ........  ..........  13, 20, 28
 more than 26% hydrogen
 peroxide.
Peroxyacetic acid with 7%       UN3107.......  <=36..........  .......  .......  .......  =  OP8.........  ........  ..........  13, 20, 28
 hydrogen peroxide.                                                                        15.
Peracetic acid with 7%          UN3107.......  <=36..........  .......  .......  .......  =  OP8.........  ........  ..........  13
 hydrogen peroxide.                                                                        15.
Peroxyacetic acid, type D,      UN3105.......  <=43..........  .......  .......  .......  ............  OP7.........  ........  ..........  13, 20
 stabilized.
Peroxyacetic acid, type E,      UN3107.......  <=43..........  .......  .......  .......  ............  OP8.........  ........  ..........  13, 20
 stabilized.
Peroxyacetic acid, type F,      UN3109.......  <=43..........  .......  .......  .......  ............  OP8, IBC....  ........  ..........  13, 20, 28
 stabilized.
Peroxyacetic acid, distilled,   UN3119.......  <=41..........  .......  .......  .......  ............  Bulk........  +30.....  +35.......  14, 27, 28
 Type F, stabilized.
Pinanyl hydroperoxide.........  UN3105.......  56-100........  .......  .......  .......  ............  OP7.........  ........  ..........  13
Pinanyl hydroperoxide.........  UN3109.......  <56...........  =8% 1-isopropylhydroperoxy-4-isopropylhydroxybenzene.
18. Addition of water to this organic peroxide will decrease its thermal stability.
19. [Reserved]
20. Mixtures with hydrogen peroxide, water and acid(s).
21. With diluent type A, with or without water.
22. With 36 percent, by mass, ethylbenzene.
23. With 19 percent, by mass, methyl isobutyl ketone.
24. Diluent type b with boiling point 100 C.
25. No ``Corrosive'' subsidiary risk label is required for concentrations below 56%.
26. Available oxygen must be <= 7.6%.
27. Formulations derived from distillation of peroxyacetic acid originating from peroxyacetic acid in a concentration of not more than 41% with water,
  total active oxygen less than or equal to 9.5% (peroxyacetic acid plus hydrogen peroxide).
28. For the purposes of this section, the names ``Peroxyacetic acid'' and ``Peracetic acid'' are synonymous.


[[Page 542]]

    (c) New organic peroxides, formulations and samples. (1) Except as 
provided for samples in paragraph (c)(2) of this section, no person may 
offer for transportation an organic peroxide which is not identified by 
technical name in the Organic Peroxides Table of this section, or a 
formulation of one or more organic peroxides which are identified by 
technical name in that table, unless the organic peroxide is assigned a 
generic type and shipping description and is approved by the Associate 
Administrator under the provisions of Sec.  173.128(c) of this 
subchapter.
    (2) Samples. Samples of new organic peroxides or new formulations of 
organic peroxides identified in the Organic Peroxides Table in paragraph 
(b) of this section, for which complete test data are not available, and 
which are to be transported for further testing or product evaluation, 
may be assigned an appropriate shipping description for organic peroxide 
Type C, packaged and offered for transportation, under the following 
conditions:
    (i) Data available to the person offering the material for 
transportation must indicate that the sample would pose a level of 
hazard no greater than that of an organic peroxide Type B and that the 
control temperature, if any, is sufficiently low to prevent any 
dangerous decomposition and sufficiently high to prevent any dangerous 
phase separation;
    (ii) The sample must be packaged in accordance with packing method 
OP2, for a liquid or solid, respectively;
    (iii) Packages of the organic peroxide may be offered for 
transportation and transported in a quantity not to exceed 10 kg (22 
pounds) per transport vehicle; and
    (iv) One of the following shipping descriptions must be assigned:
    (A) Organic peroxide Type C, liquid, 5.2, UN 3103;
    (B) Organic peroxide Type C, solid, 5.2, UN 3104;
    (C) Organic peroxide Type C, liquid, temperature controlled, 5.2, UN 
3113; or
    (D) Organic peroxide Type C, solid, temperature controlled, 5.2, UN 
3114.
    (3) Mixtures. Mixtures of organic peroxides individually identified 
in the Organic Peroxides Table in paragraph (b) of this section may be 
classified as the same type of organic peroxide as that of the most 
dangerous component and be transported under the conditions for 
transportation given for this type. If the stable components form a 
thermally less stable mixture, the SADT of the mixture must be 
determined and the new control and emergency temperature derived under 
the provisions of Sec.  173.21(f).
    (d) Packing Method Table. Packagings for organic peroxides and self-
reactive substances are listed in the Maximum Quantity per Packing 
Method Table. The packing methods are designated OP1 to OP8. The 
quantities specified for each packing method represent the maximum that 
is authorized.
    (1) The following types of packagings are authorized:
    (i) Drums: 1A1, 1A2, 1B1, 1B2, 1D, 1G, 1H1, 1H2;
    (ii) Jerricans: 3A1, 3A2, 3B1, 3B2, 3H1, 3H2;
    (iii) Boxes: 4C1, 4C2, 4D, 4F, 4G, 4H1, 4H2, 4A, 4B; or
    (iv) Composite packagings with a plastic inner receptacle: 6HA1, 
6HA2, 6HB1, 6HB2, 6HC, 6HD1, 6HD2, 6HG1, 6HG2, 6HH1, 6HH2.
    (2) Metal packaging (including inner packagings of combination 
packagings and outer packagings of combination or composite packagings) 
are used only for packing methods OP7 and OP8.
    (3) In combination packagings, glass receptacles are used only as 
inner packagings with a maximum content of 0.5 kg or 0.5 L.
    (4) The maximum quantity per packaging or package for Packing 
Methods OP1-OP8 must be as follows:

                      Maximum Quantity Per Packaging/Package for Packing Methods OP1 to OP8
----------------------------------------------------------------------------------------------------------------
                                                                      Packing method
            Maximum quantity             -----------------------------------------------------------------------
                                            OP1     OP2\1\    OP3     OP4\1\    OP5      OP6      OP7      OP8
----------------------------------------------------------------------------------------------------------------
Solids and combination packagings             0.5   0.5/10        5     5/25       25       50       50   \2\200
 (liquid and solid) (kg)................

[[Page 543]]


Liquids (L).............................      0.5  .......        5  .......       30       60       60   \3\225
----------------------------------------------------------------------------------------------------------------
\1\ If two values are given, the first applies to the maximum net mass per inner packaging and the second to the
  maximum net mass of the complete package.
\2\ 60 kg for jerricans and 100 kg for boxes.
\3\ 60 L for jerricans.

    (e) Bulk packagings for organic peroxides. The following bulk 
packagings are authorized:
    (1) Rail cars. Class DOT 103, 104, 105, 109, 111, 112, 114, 115, or 
120 fusion-weld tank car tank are authorized. DOT 103W, 111A60F1 and 
111A60W1 tank car tanks must have bottom outlets effectively sealed from 
inside. Gauging devices are required on DOT 103W tank car tanks. Riveted 
tank car tanks are not authorized.
    (2) Cargo tanks. Specification MC 307, MC 310, MC 311, MC 312, DOT 
407, and DOT 412 cargo tank motor vehicles with a tank design pressure 
of at least 172 kPa (25 psig) are authorized.
    (3) Portable tanks. The following requirements apply to portable 
tanks intended for the transport of Type F organic peroxides or Type F 
self-reactive substances. DOT 51, 57, IM 101 portable tanks, and UN 
portable tanks that conform to the requirements of T23 (see Sec.  
172.102(c)(7) of this subchapter), when T23 is specified in Column (7) 
of the Sec.  171.101 Table of this subchapter for the Type F organic 
peroxide or Type F self-reactive substance. Type F organic peroxide or 
self-reactive substance formulations other than those indicated in T23 
may be transported in portable tanks if approved by the Associate 
Administrator. The following conditions also apply:
    (i) The portable tank must be designed for a test pressure of at 
least 0.4 MPa (4 bar).
    (ii) Portable tanks must be fitted with temperature-sensing devices.
    (iii) Portable tanks must be fitted with pressure relief devices and 
emergency-relief devices. Vacuum-relief devices may also be used. 
Pressure relief devices must operate at pressures determined according 
to both the properties of the hazardous material and the construction 
characteristics of the portable tank. Fusible elements are not allowed 
in the shell.
    (iv) The pressure relief devices must consist of reclosing devices 
fitted to prevent significant build-up within the portable tank of the 
decomposition products and vapors released at a temperature of 50 [deg]C 
(122 [deg]F). The capacity and start-to-discharge pressure of the relief 
devices must be in accordance with the applicable requirements of this 
subchapter specified for the portable tank. The start-to-discharge 
pressure must in no case be such that liquid would escape from the 
pressure relief devices if the portable tank were overturned.
    (v)(A) The emergency-relief devices may be of the reclosing or 
frangible types, or a combination of the two, designed to vent all the 
decomposition products and vapors evolved during a period of not less 
than one hour of complete fire engulfment as calculated by the following 
formula:
[GRAPHIC] [TIFF OMITTED] TN21JN01.003

Where:

q = heat absorption (W)
A = wetted area (m\2\)
F = insulation factor (-)

    (B) Insulation factor (F) in the formula in paragraph (e)(3)(v)(A) 
of this section equals 1 for non-insulated vessels and for insulated 
vessels F is calculated using the following formula:
[GRAPHIC] [TIFF OMITTED] TN21JN01.004

Where:

U = K/L = heat transfer coefficient of the insulation 
(W[middot]m-\2\[middot]K-\1\); where K = heat 
conductivity of insulation layer 
(W[middot]m-\1\[middot]K-\1\), and L = thickness 
of insulation layer (m).
TPO = temperature of material at relieving conditions (K).


[[Page 544]]


    (vi) The start-to-discharge pressure of emergency-relief devices 
must be higher than that specified for the pressure relief devices in 
paragraph (e)(3)(iv) of this section. The emergency-relief devices must 
be sized and designed in such a way that the maximum pressure in the 
shell never exceeds the test pressure of the portable tank.

    Note to Paragraph (e)(3)(vi):
    An example of a method to determine the size of emergency-relief 
devices is given in Appendix 5 of the UN Manual of Tests and Criteria 
(incorporated by reference, see Sec.  171.7 of this subchapter).

    (vii) For insulated portable tanks, the capacity and setting of 
emergency-relief devices must be determined assuming a loss of 
insulation from 1 percent of the surface area.
    (viii) Vacuum-relief devices and reclosing devices on portable tanks 
used for flammable hazardous materials must be provided with flame 
arresters. Any reduction of the relief capacity caused by the flame 
arrester must be taken into account and the appropriate relief capacity 
must be provided.
    (ix) Service equipment such as devices and external piping must be 
designed and constructed so that no hazardous material remains in them 
after filling the portable tank.
    (x) Portable tanks may be either insulated or protected by a sun-
shield. If the SADT of the hazardous material in the portable tank is 55 
[deg]C (131 [deg]F) or less, the portable tank must be completely 
insulated. The outer surface must be finished in white or bright metal.
    (xi) The degree of filling must not exceed 90% at 15 [deg]C (59 
[deg]F).
    (xii) DOT 57 metal portable tanks are authorized only for tert-butyl 
cumyl peroxide, di-(2-tert-butylperoxyisopropyl-benzene(s), dicumyl 
peroxide and mixtures of two or more of these peroxides. DOT 57 portable 
tanks must conform to the venting requirements of paragraph (e)(5) of 
this section. These portable tanks are not subject to any other 
requirements of paragraph (e) of this section.
    (4) For tertiary butyl hydroperoxide (TBHP), each tank car, cargo 
tank or portable tank must contain 7.6 cm (3.0 inches) low density 
polyethylene (PE) saddles having a melt index of at least 0.2 grams per 
10 minutes (ASTM D1238, condition E) as part of the lading, with a ratio 
of PE to TBHP over a range of 0.008 to 0.012 by mass. Alternatively, 
plastic or metal containers equipped with fusible plugs having a melting 
point between 69 [deg]C (156 [deg]F) and 71 [deg]C (160 [deg]F) and 
filled with a sufficient quantity of water to dilute the TBHP to 65 
percent or less by mass may be used. The PE saddles must be visually 
inspected after each trip and, at a minimum, once every 12 months, and 
replaced when discoloration, fracture, severe deformation, or other 
indication of change is noted.
    (5) IBCs. IBCs are authorized subject to the conditions and 
limitations of this section if the IBC type is authorized according to 
Special Provision IB52 (see Sec.  172.102(c)(4) of this subchapter), as 
applicable, and the IBC conforms to the requirements in subpart O of 
part 178 of this subchapter at the Packing Group II performance level. 
The additional requirements in paragraphs (e)(5)(i) and (e)(5)(ii) of 
this section also apply. Type F organic peroxides or self-reactive 
substances that are not authorized for a specific IBC may be transported 
in IBCs other than those specified in IB52 if approved by the Associate 
Administrator.
    (i) IBCs shall be provided with a device to allow venting during 
transportation. The inlet to the pressure relief device shall be sited 
in the vapor space of the IBC under maximum filling conditions during 
transportation.
    (ii) To prevent explosive rupture of metal IBCs or composite IBCs 
with complete metal casing, the emergency-relief devices shall be 
designed to vent all the decomposition products and vapors evolved 
during self-accelerating decomposition or during a period of not less 
than one hour of complete fire-engulfment as calculated by the formula 
in paragraph (e)(3)(v) of this section. The control and emergency 
temperatures specified in IB52 are based on a non-insulated IBC.

[Amdt. 173-224, 55 FR 52643, Dec. 21, 1990]

    Editorial Note: For Federal Register citations affecting Sec.  
173.225, see the List of CFR

[[Page 545]]

Sections Affected which appears in the Finding Aids section of the 
printed volume and on GPO Access.