Ed Campion Headquarters, Washington, D.C. November 13, 1989 Karl Kristofferson Kennedy Space Center, Fla. RELEASE: 89-173 FINDINGS RELEASED ON ORBITER PROCESSING FACILITY WATER MISHAP An investigation board at NASA's John F. Kennedy Space Center (KSC), Fla., has determined that human error caused the release of water from a Firex deluge system in Orbiter Processing Facility (OPF) bay 2 on Sept. 24 while workers were preparing the orbiter Columbia for its next mission. Water damage to the exposed flight hardware and associated ground support equipment is still being assessed, but appears to be minimal. The mishap is not expected to impact Columbia's readiness for the STS-32 mission in December. The board found that the primary cause of the mishap was the failure of water technicians to follow procedural instructions during the repair of a water valve in the deluge system. The board also cited as a contributing cause the lack of training by OPF "contingency team" members in the operation of the OPF water deluge system. The incident was initiated by a sequence of events that occurred following the repair of a defective valve in Zone 3 of the seven-zone OPF water deluge system. Water technicians added a non-procedural flow test on the Zone 3 system by cycling flow valves. This allowed water to flow at a reduced rate (20-30 percent of normal flow) into Zone 3 of the deluge system, resulting in the release of water in the work area of the OPF. Meanwhile, OPF technicians, who were members of the facility's "contingency team", had proceeded to the manual activation station behind OPF bay 2 in an attempt to shut off the flow, unaware that the Zone 3 water flow had already been isolated and deactivated. Believing that the arming and firing valves for the water zones were in the "on" position rather than the "off" position, they mistakenly activated Zones 1 through 5 to the "full on" position, initiating a second and heavier flow of water from Zones 1, 2, 4 and 5 into the OPF work area. The water flow subsequently was shut down by water technicians. The investigation board has recommended that KSC take the following corrective actions: (1) ensure that personnel with access to the OPF water deluge system are fully trained and certified in the operation of the system; (2) develop and rigorously implement a policy outlining which operations and activities involving the water deluge system require thorough pre-task briefings; (3) orient the system's control panels to the industry norm and label them with specific open and closed markings; and (4) provide positive control to limit access to the system's control panels. The investigation board was chaired by Thomas Utsman, KSC deputy director. Other board members were Charles Henschel, Shuttle Operations; Linda Hannett, Safety, Reliability and Quality Assurance; and Norm Starkey, NASA Headquarters. Affiliated members were Ronald Gillett, Safety Advisor and Recorder; Douglas Hendriksen, Legal Advisor; and Dick Young, Public Affairs Advisor. Editors Note: A copy of the board's report is available for review in the newsrooms at NASA Headquarters and the Kennedy Space Center.